BLADE Magazine

Maker Uses Daughter’s Hand To Perfect Mini Knife

Pete Sloan got a helping hand from his daughter Erin when he made neckers for Spencer Aplin's wife and son.
Pete Sloan made two neck knives for the wife and son of his friend and fellow maker Spencer Aplin. He used his daughter’s hand to perfect mini knife’s design, ensuring it fit the tiny hands of Lisa Johnson Aplin and son Alexx who suffer from brittle bone disease.

“One thing that Spencer is very good at is knowing what I’d like,” Lisa Johnson Aplin said. Lisa is the co-founder and chief operating officer of STA Custom Knives out of Brazoria, Texas. She and knifemaker Spencer Aplin were married in 1993, and together they have a son Alexx who will be 24 in a couple of months, a journalist and sometimes quality controller in his father’s shop. Lisa had no idea that a Sloan Custom Knives creation she admired had already been custom-ordered for her by her husband. Lisa suffers from osteogenesis imperfecta, or brittle bone disease, so although she does not have dwarfism and is therefore not a “little person,” she is a very little person. The one thing that Pete Sloan has plenty of access to is little people in the form of children, 9 to be exact. So, he used one daughter’s hand to perfect the mini knife fit and design.

Erin Sloan is 9 now, but she was 5 when her dad, Pete, asked her to help him custom-fit a tiny neck knife. Erin is one of 9 Sloan children.

Lisa’s favorite color is green and Spencer had been admiring a green knife he saw on Facebook that his friend Pete had made. “He asked me if I could make one for his wife,” Pete said. Pete was surprised and honored that Spencer, a maker he greatly admires for his knifemaking in general and blade-carving in particular, would ask him for a knife. Pete told Spencer that he was welcome to make the knife if he wanted, but Spencer said, no, that Pete had a good command of the Wharncliffe design and he wanted Pete to make it.

Pete Sloan started out with an old 4-by-36-inch belt grinder–generally considered underpowered and not ideally configured for knifemaking–and some hand files. “I liked it,” he said.

Humbled, Pete was determined to get it right. But he lived in Medina, Tennessee, and had never met Lisa. He only had Spencer’s description of her size to go on. Lisa is 2 feet, 10 inches tall. Pete’s daughter Erin was 5 at the time. So, he roughed out the 440C stainless steel blades and then with a Sharpie marked the first finger groove using Erin’s grip as a guide, grinding until it was just right for her petite hand. Spencer requested the stainless steel because the Aplins live next to salt water, and he wanted to minimize corrosion. Pete said he mostly gets requests for pattern-welded steel.

Spencer Aplin of STA Custom Knives, standing, took his son, Alexx, and wife and business partner, Lisa, to the 2015 BLADE Show.

If you’ve ever seen the movie “Unbreakable” starring Bruce Willis, you know what osteogenesis imperfecta entails. Mr. Glass’ character, played by Samuel L. Jackson, has a form of the condition that allowed him to grow to full height, but his lifestyle is still hampered by debilitating bone breaks. Lisa and subsequently her son Alexx have Type III OI. A genetic mutation causing a lack of collagen, subsequently prompting connective tissue issues. The result is that bones fracture easily and those with the affliction will be short in stature with a curved spine and barrel-shaped chest. Type I is the most mild form of the condition, Type II and Type VIII the most severe and most often fatal. Types III through VI vary in symptoms and genetic causes. OI has been traced through mummies back to 1000 BC Egypt. Even though the condition has been around a long time, there is still no cure.

Pete Sloan used green-dyed curly maple for the scales on Lisa Aplin’s knife and blue-dyed and natural sycamore for Alexx’s. You can contact Richard Beam on Facebook for such impregnated wood products.

Pete used stabilized curly maple dyed green from Richard Beam at Nicholas Impregnated Woods to make the handle for Lisa’s knife and a combination blue-dyed and natural sycamore for Alexx’s. Each came with a Kydex sheath and cording to wear around the neck. At the 2015 BLADE Show, Lisa finally met Pete in person and he presented her with the knife. She loved it! “Green is my favorite color,” she said. She uses the knife all the time, opening boxes that come to the shop and for everyday uses around the house. Although it can be used for food preparation, Lisa doesn’t cook, she said laughing. Spencer does the cooking. She treasures the knife. “It’s one of my favorite’s in my collection.” She continues to be impressed with the fit and with how Pete obtained it.

Push Kydex sheaths away with your thumb rather than struggling to pull the knife out. If they are too tight, contact the maker. He can heat and loosen the fit while still ensuring the knife does not fall out.

The only thing that Pete could not have accounted for was hand strength or lack thereof. Both Lisa and Alexx had a hard time drawing their knives. Spencer simply heated up the sheaths and worked the knives in them so that they released more easily without falling out. “It not something he could have known about,” Lisa said. “I think he did a great job.”

When asked how she adapts to daily activities in a full-size house at her stature and in a wheelchair, Lisa’s answer was immediate and delivered in as cheery a tone as everything else she talks about. “The great thing about being married to someone who works with his hands,” Lisa explained, “is that Spencer can make me anything I might need customized.” The Sloan Custom Knife was an unexpected surprise, but in hindsight typical of Spencer to have picked out exactly what she would have picked out for herself long beforehand.

It’s a challenge to get all the Sloans in one place. This is the whole family minus oldest daughter, Becca, who is in the U.S. Air Force.

Pete visited Spencer before the 2017 BLADE Show and the two slept little working hard to finish up knives to sell. Spencer and Pete make knives with similar styles as Spencer shares his knowledge with Pete. And if Pete ever needs another hand model, he can turn to one of his and his wife, Holly’s, nine children, some biological, some adopted, some that came by other means: Becca, 19; Carson, 18; Gage, 15; Brant, 14; Makenzie, 13; Leigha, 10; Erin, 9; Madeline, 8; and Grace, 7. The couple used to be foster parents. “There a story to just about all of them,” Pete noted with a laugh.

Contact Pete Sloan at sloancustomknives@gmail.com or on Facebook at Sloan Custom Knives.

These mini neckers are 4.25 inches overall. The 440C stainless steel blades are 2 inches. The full-tang construction allows for a lanyard through hole. These were designed for child-sized hands, but come in larger versions. Handle material is impregnated wood from Richard Beam. Maker’s list price: $200 shipped with Kydex sheath.

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