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Balisong: The Fixed Blade That Folds

There are no locks to fail in the balisong—other than “letting go”

The sleek lines of the balisong, a.k.a. the butterfly knife, draw collectors and admirers like a moth to a flame. Smooth opening with a two-handle sweep in the blink of an eye adds to the allure of this somewhat mysterious knife. Meanwhile, custom makers and manufacturers have found its mechanics and optimal operation challenging to perfect.

    The origin of the butterfly knife is the object of conjecture. Though modern aficionados immediately recognize the role of Filipino makers from the early 20th century in popularizing the style, it is apparent the design dates from centuries earlier. According to balisong maker Chuck Gedraitis, the knife is also referred to as a Batangas knife after the Tagalog province of Batangas in the Philippines, where it has been traditionally made. There is also evidence that its origin is European. Collector Chuck Gollnick says he owns a French butterfly knife that dates from the 1750s, and a British example in sterling silver with hallmarks that trace it to 1873. As a result of Spanish involvement in the Philippines from the 16th through the 19th centuries, Spain also has been listed as a player in the balisong’s development.

    The continuing discussion of the knife’s heritage adds to the style’s romance and mystique. For both makers and collectors, the conversation is sure to continue.

BUTTERFLY HEART

The heart of the butterfly is its pivot mechanism, enabling the flipping action for which the knife is famous. Opinions vary on the best mechanical configuration, with several in use today that adequately fulfill their intended purpose.

    “A balisong can best be described as a ‘folding fixed blade,’ as there is typically no mechanism,” offered Vance Collver of Benchmade Knife Co., a leading manufacturer of butterfly knives. “With the exception of the modern spring latch, there are no springs incorporated in the design. All other locking-folder designs require some sort of spring technology to function. With the balisong, the handle is essentially just split in half down the middle. Each half is attached to the blade so it can pivot. This allows the two handle halves to fold around the blade itself, acting as a sheath, in a sense.”

    Collver explains that the user’s hand is essentially the lock for the split handle, and some type of latch keeps the handle halves from parting, though a latch is not necessary and the user’s grip maintains the position.

    “When in use, both handles are gripped,” he added, “making the ‘lock mechanism’ as strong as the user’s grip. There are no locks to fail other than letting go. All balisongs are the same with two handle halves pivoting at the blade tang, so the mechanism is more a question of what the best examples are with this style knife.”

    Collver identifies billet construction, in which both handle halves are machined completely from solid material; casting production, which is a variant of the billet process; the sandwich style, in which the handle halves are made from various components fastened together; and folded construction, in which the halves begin as a flat sheet material such as brass and are then folded into a “U” shape. For open and closed stops, single or dual tang pins are used.

    Maker Darrel Ralph says he considers the balisong one of the world’s strongest folding knives. He describes the pivot as equal parts simple and intricate.

    “The handles pivot on the blade independently,” he said. “This allows for offset, unique and crazy tricks or flips with the handles and blade. The secret is to be confident and always keep the ‘safe handle’—the handle that allows the back of the blade to ricochet off your hand—oriented properly as you flip.”

REVISED THINKING

Recently, Ralph has revised his thinking in regard to balisong mechanics.

    “Over the last three years we stopped making butterfly knives altogether and went back to the drawing board,” he maintained. “In this time, we examined all the issues our customers gave us with the knives we had been building. We took the problems one at a time and developed new, out-of-the-box ideas to resolve them.”

    Darrel says he considers bushing- or bearing-style pivots to be critical elements of the balisong, and his company uses both.

    “Bearings have had a hard knock over the last 10 years in balis, mostly because of the build. We feel that the Maxx Glide pivot bearing system that we have developed is one of the best on the market today,” he opined. “This system is overbuilt and brings the bali to a whole new level. The bushing system is second in our opinion. It’s a good system that is easy to work with. It holds the handles apart and allows for a good, smooth swing on the blade. Both are great systems, and we use both according to what the customer wants in the knife.”

    For years, Ralph says he heard concerns about both custom or production balisong pivots loosening after thousands of flips. To correct the problem, his designers developed the NLTP (No Loc Tight Pivot) system, which locks the pivot down and does not allow it to come loose, teaming up a set screw on one side and an adjustment screw on the other. Ralph’s Holey Moley model pictured above features the NLTP. A tension-adjustable latch also has been added, and the UFM (Ultimate Flipping Machine), a new generation of butterfly knife, is now in development.

BUSHING BACKER

Gedraitis identifies four main parts to a butterfly knife: the blade, two handle halves that pivot to expose or enclose the blade, and the latch. He uses pins or adjustable pivots to attach the handle halves to the blade. Most modern makers opt for adjustable pivots to allow the flipper to adjust the speed of the handle halves, he asserts, each acting independently of the other. He adds that the best examples of balisong operation are those that use a bushing system.

    “A bushing is inserted into the blade, and it is one thousandth of an inch thicker than the blade,” he commented. “The pivot is inserted into the bushing. The handles are added and the pivot screws are tightened. The handles pinch the sides of the bushing, and the blade rides on the bushing. This allows the flipper to adjust the screws on the pivots very tight, and the blade still moves freely on the bushing. This also keeps the tang of the knife from being scratched or rubbed by the handles.

    “A good balisong is made of quality materials and can be flipped by anyone. It has tight tolerances, washers, adjustable pivots and good balance. Bad balisongs are those made of cheap materials that are unbalanced and don’t flip properly.”

    A collector of butterfly knives for more than 20 years, Gollnick lauds the simple design and strength of the lock-up. “It works well,” he noted, “and I believe it’s the strongest lock out there. The entire mechanism is visible and can be inspected so you would know if it has been compromised. We’re seeing the best products ever now, and quality is repeatable with manufacturers cranking out consistent knives.”

    Continuing quality is reflected in the feel of the finished product. “It’s like any other knife, materials, craftsmanship and style,” Collver said. Added Ralph, “The collector wants fit, finish and exotic materials. The handles should be a little heavy in the rear to make the flippers happy. The handles should also be tight with good trick capability, including shape, rounded and not flat, and proper taper from front to back. Good blade weight and balance with fast speed and great pivots are other main points.”—by Mike Haskew

 

A New Balisong Club

If you are into balisongs and looking for likeminded individuals, Darrel Ralph said a new club called the Disciples may be for you.

    “We have combined forces with Stu Hopson, expert flipper, to focus the club on developing a flipping team that is second to none,” Ralph noted, “while training and sharing with up-and-coming flippers who want to get involved and grow to a champion level. We will also be working very hard to develop new ideas for butterfly knives to make technological advancements.”

    For more information contact Darrel Ralph, Dept. BL8, 4185 S. St. Rt. 605, Galena, OH 43021 740-965-9970 www.darrelralph.com.

For more on the latest knives, knife legislation, knifemaking instruction, knife trends, knifemakers, what knives to buy and where and much more, subscribe to BLADE® Magazine, the World’s No. 1 Knife Publication. Click on http://www.shopblade.com/blade-magazine-one-year-subscription-us/?r+ssfb071912 for more information.

WHK’s Conable In Men’s Health

Matt Conable, founder of William Henry Knives, is featured in Men’s Health magazine. WHK has won a number of Blade Magazine Knife-Of-The-Year Awards®, including this year for Collector/Investor Knife Of The Year for the B12 Freedom. Maker of the 30th Anniversary BLADE Show Knife (above), WHK is a leading maker of high-end factory knives sold in jewelry stores and other like venues.

    Conable has been a great friend of the BLADE Show (www.bladeshow.com) and BLADE® Magazine (http://www.shopblade.com/blade-magazine-one-year-subscription-us/?r+ssfb071912) over the years, including having actor Joey “Pants” Pantoliano from The Sopranos HBO series as a special guest at the WHK booth during the 2009 BLADE Show.

    For more on the story in Men’s Health, click on http://www.menshealth.com/style/matt-conable

Greatest Loveless Knife Designs

Here’s a fun thread I’m starting today—regularly posting pictures of the greatest Bob Loveless knife patterns/designs. I plan to do this every other day or so until I have 15 or 20.

My first one? Well, how about a New York Special as only R.W. Loveless could fashion it?!
 

This is perhaps the rarest and hardest-to-find of Loveless pieces—the original New York Special with a snap in the sheath. According to Dave Ellis of Exquisite Knives, originally told, there were seven. This is the long-lost 8th!

A big shout out to Ellis, by the way, for supplying me with an image of a New York Special when I needed one (the image, that is, not the knife). You can visit his cool website at http://www.exquisiteknives.com.

Watch for more of the Greatest Loveless designs, and let me know what you think!


Get Two Bob Loveless Books in One Bundle

 
You’ll actually get three great books in one bundle at a great price:

The Wonder of Knifemaking
Knifemaking with Bob Loveless
How to Make Knives (CD version of the classic book co-written by Bob Loveless)

 
Click here to get these great knifemaking books for $34.99 (51% off retail).

Vacation Knives: Something Borrowed, Something Blue …

Summertime colors for knife handles just seem right, especially when you’re going on vacation to Florida or some other sun n’ fun locale and need a sharp tool for any number of jobs.

    The Spyderco Endura with a blue handle is such a knife. The textured grip is great for safe handling and the lockback adds to the blade-lock safety factor. A high-performance VG10 stainless steel blade tops off the package.

    ShopBlade’s price: $79.96.

    Oh, and whatever your travel destination, be sure to check local knife ordinances to be sure you follow the law concerning knife carry/possession.

For more information click on http://www.shopblade.com/endura4-lightweight-blue-frn-flat-ground-plainedge-w8488/?r+ssfb071812

United Cutlery Lands Replicas License for The Hobbit Movies

United Cutlery announced that it was awarded the licensing agreement to produce replicas of weapons used in the highly-anticipated films The Hobbit: An Unexpected Journey and The Hobbit: There and Back Again, each directed by Peter Jackson. The films are productions of New Line Cinema and Metro-Goldwyn-Mayer (MGM). 

United Cutlery, of course, held the license to reproduce weapons from The Lord of the Rings: The Fellowship of the Ring, The Lord of the Rings: The Two Towers and The Lord of the Rings: The Return of the King, and BLADE Magazine ran several of the weapons, stills from the movies and images of characters on the covers and in features of several past issues.

The new line will consist of Dwarven and Elven weapons and arms replicas, along with signature icons, such as the Staff of Gandalf, Sting, and the legendary sword of Thorin Oakenshield, Orcrist. Each collectible will be exactly replicated from the actual film props created by Weta Workshop for the film production. Sting and Orcrist will lead off the line, which will be released in late 2012.

“We are thrilled to return to Middle-earth and continue our partnership with Warner Bros,” said Clint Kadel, CEO and owner of United Cutlery. “With Peter Jackson at the helm, the two films based on The Hobbit™ are sure to be a hit. We are very excited to have the opportunity to give the fans a line of collectibles they will love, while at the same time creating a consistent extension of our The Lord of the Rings line.”

 

 

Knife Handles: As Wood As It Gets

ThereIn the burl category, redwood (left) and black ash (right) are among the more popular woods. Lloyd Harner uses each for the handles of his razors, as well as the most popular of all woods, ironwood (center). The hollow-ground blades are 52100 carbon steel. (SharpByCoop.com photo)

There’s no time like the present to be a stickler for wood knife handles

Curiosity about the wood of choice among makers, users and collectors in terms of utility, user friendliness and good looks gives rise to the obvious question, “Which natural wood handle material is most popular, especially for custom knives?” American Bladesmith Society journeyman smith Peter Bromley and I were discussing the subject over coffee.

    “There are so many types of woods and so many variations within each type that the possibilities are nearly endless,” Bromley said. “You also have to find a piece of wood with a busy grain structure, so when you cut a handle-size piece, then the pattern carries over into the smaller portion.”

    Problem is, sometimes what looks good on a large piece of wood gets lost when you scale it down to handle size.

    “It’s why makers tend to like burl,” Bromley reasoned.  “It’s always busy no matter how small the handle is.”

    Shannon McFall of Knife & Gun Finishing Supplies, Chris Hartman of Masecraft Supply, and Chuck Bybee and his daughter Jessica Bybee Walker of Alpha Knife Supply each responded with two words: desert ironwood.

    “When it’s the highest quality, the most beautiful patterns are ironwood,” McFall said. “It’s still in relatively low supply, but we haven’t had a problem with replacement yet.” The shortage problems result from government regulations regarding the material. “It has become a lot harder to get the nicely figured desert ironwood,” as a result, Walker noted. “If we can’t get it, we switch to walnut. Turkish walnut is extremely dense with high contrast and performs similar to ironwood.” Bybee said he favors the look of highly figured curly koa. For high-end stuff, koa’s deep curls are rich in chatoyance, he opined. Chatoyance is the luster a material—in this case, wood—exhibits when you move it back and forth under a source of light, Bybee explained

    Hartman said ironwood is a favorite in terms of utility, looks and the best combination of both features. However, he questions whether there is a low supply of the material. “Have you ever been to a knife show that didn’t have tables full of ironwood?” he asked. With quality comes price and all those interviewed indicated ironwood is the most expensive of the woods. On the other hand, Walker said maple is probably the least expensive.

 

WHERE THE BURLS ARE

“Amboyna burl machines well and is a nice wood,” Walker began. She added redwood burl is always very popular—though not with production knife companies because it is more difficult to machine—along with box elder. Hartman agreed. “Amboyna burl has nice, tight patterns and it wears well, plus there seems to be a good, consistent selection available,” he said. “It looks good, feels good and sells well.” McFall cited the popularity of California buckeye, box elder, maple and amboyna burls, all of which are softer woods that must be stabilized to make them suitable for handle use.

    “Maple burl probably was the first wood stabilized successfully, it’s the most readily available and the cheapest, but we don’t sell a lot anymore and it’s not in the top five,” said Mike Ludeman of Wood Stabilizing Specialists International (WSSI). “Box elder burl is the most versatile wood and we double-dye it. Black ash burl and California buckeye burl are popular, and with buckeye each piece has to be graded individually because it can look nice, but have a huge void on the inside, so each piece has to be graded individually and priced accordingly.”

    McFall, whose Knife & Gun Finishing Supplies also provides a stabilization service, echoed Ludeman about the box elder and California burls. “They have the best patterns and finest colors,” she said. “Box elder takes a dye the best in single/double dyed, and you can get the effects of a lot of natural wood with more control over the colors.”

    Along with advances in the stabilization process comes more options. “Something normally bland with a figure can now be dyed to a natural look, rather than staining it as in the past,” McFall noted. “You have more control over the colors.”

 

“BETTER” OR “JUST NEW”?

Ludeman said stabilization methods are “highly regarded secrets” in a field that is growing.

    “Stabilized is not a word I like to use because it’s thrown around loosely anymore,” he noted. “I achieve 100 percent penetration of an acrylic impregnated wood.” Hartman embellished the point. “I have seen a lot of new ‘stabilizers’ advertised out there, which doesn’t make them ‘better,’ just new,” he offered. “As far as I know, the important part is proper selection and preparation of the wood, and fully understanding the entire stabilization process.” Bybee warned that amidst the growth in companies and individuals offering stabilization services, you should research the subject and exercise caution.

    Factory knives with stabilized wood handles are rare. “Generally, a factory uses stabilized wood, typically U.S. maple or box elder, for a special/limited edition” because of the cost factor, Ludeman said. “It’s not something they make tens of thousands of.” Hartman concurred. “Who can supply 500 pieces of high-quality stabilized woods on a consistent basis for two years?” he asked. “You can do limited-edition runs but it’s very hard to supply quality consistently over long periods of time in that quantity.” Bybee agreed, adding, “Factories have moved almost exclusively to man-made materials, with G-10 and Micarta® dominating now, because they can count on availability and consistency.” 

 

FUTURE WOODS

What woods will be popular in the future? “It varies because a lot of popular woods are harder to get so they don’t actually show up more,” Walker said. “Turkish walnut has a really rich color, nice dark browns with lighter streaks running through it, and I think it shows promise in gaining popularity.”

    “I would love to see somebody come up with something new made from bamboo,” Hartman stated. “This could be the perfect material, it’s sustainable, has a lot of good qualities, but just not enough character or pattern to become a hot-selling knife material.” He also identified the need for a  “passionate supplier” of exotic woods.

    “There are a lot of ‘suppliers’ of woods, myself included, but no ‘master wood supplier’ that does only exotic woods, stabilizes and does nothing else,” he mused, “a ‘wood crazy’ company that lives and breathes wood dust for knife folks.”

    The complexities involved in natural and stabilized woods make the possibilities, as Bromley noted, “nearly endless.” There is an attraction that cannot be denied. “Wood is naturally, beautifully created,” Hartman said, “and it’s a silly man who thinks he can improve on that kind of art.”—by Stephen Garger

 

Wood: It’s Not a Wash!

 

The No. 1 maintenance tip Jessica Bybee Walker offers is to not wash the knife in a dishwasher.

    “A lot of knifemakers use vulcanized fiber liners, which are very susceptible to moisture and can shrink and pull back or swell up in the dishwasher and crack,” she warned. Chuck Bybee recommended putting mineral oil on your hand and rolling the handle around in it. “I also put Renaissance Wax on all my ironwood knives as one of my yearly rituals,” he said.

    “Wood is a natural product so I don’t use a petroleum-based blend. I use a thin coat of olive oil on wood handles. Besides,” Peter Bromley smiled, “I like the smell.”

    Stabilized woods do not require the same amount of care as untreated woods, but that does not translate as “no” care. “Basically, stabilized wood is an enhanced wood—not the cure-all for swelling, shrinking, etc.,” Ludeman noted. “The real purpose stabilization serves is to expand the availability of woods that are otherwise too soft for knife handles.” In other words, stabilized or not, use common sense and do not leave your knife sitting on the dashboard in 90-degree heat.—by Stephen Garger

 

Woods: Most, Good and Least

 

MOST POPULAR: Desert Ironwood

MOST EXPENSIVE: Desert Ironwood

GOOD IRONWOOD SUBSTITUTE: Turkish walnut

MOST PLENTIFUL: Maple

LEAST EXPENSIVE: Maple

MOST POPULAR BURLS: Amboyna, redwood, box elder, California buckeye, maple and black ash

 

For more on the latest knives, knife legislation, knifemaking instruction, knife trends, knifemakers, what knives to buy and where and much more, subscribe to BLADE® Magazine, the World’s No. 1 Knife Publication. Click on http://www.shopblade.com/blade-magazine-one-year-subscription-us/?r+ssfb071212 for more information.

 

Photos: Bamboo Chef Knife from Patrick Knives

Medium Bamboo Chef Knife

Image 1 of 7

3/32 ATS 34 Stainless 10" overall cocobolo handle with brass pins

Here’s a look at a bamboo chef knife from Patrick Knives. For more blades like this one, check out the kitchen knives at ShopBlade.com.

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