Micarta: A Do-Everything Handle Material

Micarta Is One Of Many Materials Used For Blade Handles. Used For More Than A Century, Micarta Continues To Be Incredibly Popular.

Micarta is not a new material, in fact, it has been used for over 100 years. Unlike naturally-occurring materials, Micarta offers properties other materials don’t. We’re going take a look at what Micarta is and what makes it probably the best material available for making knife handles today. 

What Is Micarta?

Micarta is the name of a commercially-owned product, and isn’t just a generic material. Micarta is a durable type of composite made of a base material suspended in epoxy resin. Norplex Inc. owns the trademark on the term.

The material is compressed under heat and is classified as a thermoset product. The main name associated with the invention of Micarta is George Westinghouse. During his life, Westinghouse never stopped creating new things, and the first developments of what we know now as Micarta occurred somewhere between 1900 and 1910. 

Because of the way that Micarta is made, it has extensive applications for insulation in electrical systems. It is unknown when this material became a popular knife handle option, but it is safe to say it’s never been more popular than today. Like many materials of the era, such as Bakelite and Celluloid, Micarta found its way into craft use.

How Is Micarta Made?

It’s hard to pin down Micarta. In the old days, fabric and paper were used as the base material, but today we have a wide variety of other types that exist, including carbon fiber and glass. Knife handles are actually a fairly narrow category of end-use for Micarta.

The process by which Micarta is made is relatively simple. Materials are soaked in whatever type of thermoset is going to be used, and, once impregnated by the resin, it is subjected to intense heat and pressure which causes a sheet to be formed. Decades ago, Micarta was also made in large blocks. 

These large blocks are a favorite for revolver grips and other large, three-dimensional forms. There are people that shop garage sales and estate auctions looking for fixtures or items made using these older types of Micarta. The most prized is a type of paper Micarta that is about the closest thing to elephant ivory in terms of texture and color that grip makers can get.

Who Uses Micarta?

Mini knife makers that work with the material end up ordering large quantities to their specifications. Smaller companies tend to work with what is available through existing supply chains, which is a large reason why you end up seeing very similar colors across the board. 

It is possible to get Micarta in custom colors and textures, though you may have to spend thousands to get it. If you find that you are looking to put a nice handle on a knife, it is a good idea to call around and see if any companies have scrap that they are willing to sell.

Micarta Vs. G-10

True Micarta is not the same thing as G-10 or other types of thermoset laminates. Many people tend to use the terms interchangeably, but in a strict manner of speaking, true Micarta will be made using paper, burlap, canvas, or linen set in resin. G-10 is different in that uses glass cloth, a type of material made from carbon fiber filaments. 

Micarta is usually heavier than G-10 and carbon fiber laminates, but, in terms of knife handles, the difference is negligible and is not too far apart from the weight of standard hardwoods. Bakelite, while common on a tremendous number of products and weapons, isn’t the same type of material as Micarta even though it occupied many of the same roles. 

Comparing Micarta To Other Handle Materials

As Micarta has become more popular, more companies have offered it as an option, but sometimes incorrectly. A true Micarta material is not quite as durable as G-10, but it is going to hold up better than wood or leather. G-10 is an essentially absorption-proof material. Most handle materials out there, Micarta included, will absorb a degree of water, sweat, or blood. 

Though it is unlikely to permanently stay in the material, it is recommended you keep Micarta clean. Usually, hot soap and water does the trick, and, while you can get oil on it, expect it to stain a bit. This has to do with the fact that the materials in Micarta are either paper or fabric, and many of these materials are exposed, though fully impregnated by resin.

Wood handles are subject to small problems, and if installed incorrectly, they can split or crack quite easily. Wooden handles are not especially great for heavy outdoor tasks, such as chopping or batoning. Wood also has the problem of absorbing ambient moisture. In especially humid environments, handles can swell and crack on the pins. Micarta has no grain in the way that wood does, although it is typically applied to knives along its length.

When comparing Micarta to carbon fiber it comes down to durability and weight savings. Carbon fiber is not an especially durable material, though it is very lightweight. As far as knife handles go, carbon fiber is excellent for inlays and panels, though it is not as good of a material for making full scales. When compared directly to Micarta or G-10, carbon fiber is harder to shape and is more difficult to apply a working textured finish. 

Best Knives With Micarta Handles

Linen and canvas Micarta is my hands-down favorite material for knife handles. The reason I find these types of Micarta the best is that they provide the greatest degree of function in the hardest environments. I like G-10, but I have found it too slippery across the board when covered in blood and fat out hunting and it becomes ice cold to the touch very quickly. While it is a very durable material, it feels much more like plastic than Micarta and, for lack of a better way of saying it, never develops the character like wood, leather, or Micarta. 

Linen or canvas Micarta offers the texture I want on a grip across the board, and I have put several products through an insane amount of daily use without any negative effects. Each of these knives I list here I have used for months or years, and I can strongly recommend them. 

Winkler Utility Knife

winkler utility knife

The utility knife was the first Winkler I ever owned, and it is still a constant companion. I have used this knife extensively for everything from opening paint cans and cutting heavy-duty straps to prying apart pallets and even building out countertops and interior demolition. 

I have logged hundreds of hours with this knife in hand and it has been extremely comfortable the entire time. The green Micarta handle has held up extremely well, though it now has some gouges from use. It is not on the cheap side, retailing at $450, but it has been worth every penny. 

Case/Winkler No.6

case winkler #6

A collaborative project between Case Knives and Winkler, the recurve utility No.6 is a heavy-duty knife built for some of the hardest projects. I have taken this knife with me out to the field and have also lent it out as a skinning knife for deer hunting. 

Due to its deep, recurve belly it is exceptional for chopping tasks and is just as good in the kitchen as it is blasting through small limbs. While no longer available on the Case website, my version has a tan canvas Micarta grip and it has held up exceptionally well. While it’s not contoured exactly to my hand as I have experienced with knives direct from Winkler, it feels good in its own right and will provide a lifetime of use. The MSRP is $430. 

White River Knife And Tool FC7

White River FC7

An extremely attractive, large knife, the FC7 is my go-to hunting knife for deer. While it may seem like a large knife, my experience in the field has taught me that it is probably the best big-game knife money can buy today. It is gorgeous to look at and the orange liners on the green Micarta definitely add to it. I see no reason why I will not continue to get years and years of use out of this product. The MSRP on the FC7 is $330.

White River Knife And Tool Exodus 4

White River Exodus 4

The Exodus 4 is the knife that I use in the kitchen every day for almost all tasks. It is probably the most washed knife on this list. It has been constantly exposed to soap, oil, and all other manner of kitchen materials. It makes an excellent carrot peeler using the square edge of the spine. 

My version has black Micarta panels, and they have held up extremely well to the constant washing and use. This knife and its grip have arguably been exposed to more caustic materials across-the-board than any of the other products, it was even put through the dishwasher several times by accident. The Exodus 4 is easy to hold even while in the direst of kitchen nightmares. The MSRP is $175.

ESEE Camp Lore RB3

ESEE Camp Lore RB3

The knife itself had some shortcomings. The steel is sharp but requires maintenance, and it is not very resistant to blood. My original version of this knife has been discontinued, Esee has a dimensionally identical, but cosmetically different, version for sale now. The MSRP on that knife is $190. 

I don’t remember what the Camp Lore version cost many years ago, but it has held up to my abuse. The grip panels are Micarta, and they have seen more than their fair share of punishment. The blade shape was less than ideal for working on four or five deer in a night, and I quickly learned my lesson and moved to a bigger knife. I will say that in the years that I used this knife, it was a good friend for the field, and I look forward to passing it on to my kids when they are older.

Read More

First Look: Spyderco Ambidextrous Lightweight Black Blade

The New Ambitious Lightweight Black Blade From Spyderco Is A Fun, Affordable Folder That Comes In Plain Edge And Serrated Versions.

Sometimes basic is perfect, and the new Ambidextrous Lightweight Black Blade from Spyderco checks that box. This affordable folding knife features black G-10 handle scales married to a black-oxide-coated 8Cr13MoV stainless steel blade.

The dark, low-profile theme bleeds into every other part of the knife from the skeletonized steel liners to pocket clip, and other black-coated hardware. The blade itself is 2.31 inches when deployed, and a liner lock keeps everything in place when in use. And it truly is lightweight at just 2.8 ounces, making it a breeze to use.

An affordable knife for anyone interested in jumping into the world of Spyderco cutlery, and it’s a testament to the company’s build quality.

MSRP: $60

Read More

First Look: Artisan Cutlery Andromeda

The New Andromeda From Artisan Cutlery Is A Gorgeous, Sturdy Folding Knife That Works Just As Good As It Looks.

Made in collaboration with Ray Laconico, the Andromeda from Artisan Cutlery is a gem. The folder features a 3.42-inch M390 stainless steel drop point blade with a stonewash finish treated to a durable 59-61 HRC.

The handle is where the Andromeda visually shines. The entire construction is made from gray titanium for a sleek, clean look, but it is the single piece of blue & black fat carbon on the side opposite the clip that makes the knife stand out.

The key feature on the knife is the deployment method. There’s a traditional dual-sided thumb stud and an inset button lock for one-handed deployment making the Andromeda one of the first Artisan models to feature it.

MSRP: $333.33

Read More

Best Sheepsfoot Blade Knives For Everyday Use

The Sheepsfoot Blade Isn’t The Most Popular Style, But It Is Certainly Quite Useful. This Quartet Of Knives Show Why You Should Try A Sheepsfoot.

I promise there will be no butchering graphics in this article. The sheepsfoot blade is one of many blade styles out there today, but it isn’t as popular as say the drop point or clip point. 

And that might be due to the shape of the blade. Instead of tapering down to a fine tip like a clip point, the sheepsfoot has a large belly and a smooth, usually curved, tip.

The name of the blade is a pretty literal one. It was named because it was made to trim the hooves of sheep. The shape of the blade looks nothing like a sheep’s foot. The use of the blade gave it its name, and it stuck.

Are Sheepsfoot Blades Only On Pocketknives?   

Yes, most sheepsfoot blades are on pocketknives and other EDC knives, but that’s not all. The popular Santoku knife features a sheepsfoot blade. The long dull spine that leads to the curved tip makes the knife great for slicing and chopping, and the wide belly allows it to act as an excellent scoop to get food off the board.

What Are Sheepsfoot Blades Good For?

Thanks to its long, flat edge, a sheepsfoot blade is perfect for slicing and chopping. Need to cut lengths of rope? Grab a sheepsfoot. Have to chop hard vegetables like carrots to drop in the pot over a campfire? Grab a sheepsfoot. 

Beyond slicing, a sheepsfoot is also great for tasks that involve longer knife strokes like opening boxes, slicing through sections of cardboard, and whittling wood. There’s countless uses for a sheepsfoot blade because it is such a basic, straightforward blade style. 

Why Might You Want To Pass On A Sheepsfoot?

The long, straight edge that makes a sheepsfoot perfect for slicing makes it a liability for things like piercing and. There is no fine point like a dagger or a clip point because the dull spine curves down to meet the cutting edge. This means that things like poking and puncturing are difficult with a sheepsfoot. Sure, you could angle it to puncture through a bag or a case, but it’s much harder than if you used something like a drop point.

Best Sheepsfoot Blades

This guide will stick with pocketknives as that is where the sheepsfoot is most widely seen. Classic EDC blades, keychain knives, the sheepsfoot appears across the knife landscape.

Benchmade Griptilian

griptilian

Benchmade makes excellent knives, that is without question, and the Griptilian is one of their best. The knife features a 3.45-inch CPM S20CV steel blade with a flat grind and treated to a 59-61 HRC. The satin finish looks great on it.

The gray G-10 handle scales look clean and provide a great grip. The AXIS lock keeps everything secure and is ambidextrous. Everything about the knife is class all the way down to the deep-carry pocket clip. This knife is a prime example of what a sheepsfoot blade can be.

MSRP: $149.95

Kershaw Copper Cinder Keychain Knife

copper cinder

A tiny sheepsfoot is still a sheepsfoot, and this fun multi-tool form Kershaw is a blast to use. The 3Cr13MoV blade has a 1.13-inch cutting edge with a hollow grind. It looks exotic with the machined copper handle, but this knife is all about practicality.

The small blade is sharp and can easily handle the simple day-to-day tasks that life can throw at you. The large keychain hole lets you easily pop it onto your chain with ease, and the integrated bottle opener will easily crack open your next beer. 

It’s not the biggest or the baddest, but the Copper Cinder performs exactly as advertised.

MSRP: $28.79

Kizer Vanguard Mini Sheepdog

kizer mini sheepdog

A compact, cleaver-style knife, the Vanguard Mini from Kizer is a great blade for someone who spends time camping. Yes, this is a strong EDC blade, and the 2.5-inch straight edge makes it ideal for cutting rope or slicing food to prepare over the campfire. Its versatility helps sell the knife in a major way.

The blade is a satin-finished 154CM stainless meted to a micarta handle. The flipper mechanism makes the knife a blast to use, and everything stays in place thanks to a liner lock. Functional, classy, enjoyable. That’s what the Vanguard Mini is all about.

MSRP: $99

Spyderco SpydieChef

This folder from Spyderco is another excellent model from the company. The SpydieChef is an EDC folder designed to have the ergonomics and feel of a chef’s knife. The titanium handle is light yet robust in the hand, and the LC200N stainless blade is highly corrosion-resistant. That’s to be expected from a blade steel developed by NASA. 

The SpydieChef is multiple things depending on how you look at it. Its size makes it firmly an EDC that is made from high-quality materials. However, the design philosophy makes it look more like the most company kitchen knife on the market. Regardless, it has a steep price but more than makes up for it with its construction.

MSRP: $348.50

Read More

First Look: Case Ruby Mini CopperLock

The Case Mini CopperLock Looks Great And Functions Like A Champ. A Modern Take On The Classic Slip Joint Is Sure To Please.

The classics are classics for a reason. They endure because they are beloved for their style and functionality, and the Case Mini CopperLock is a beautiful contemporary version of a tried and tested style of knife.

The knife opens and closes like butter. It’s so smooth to deploy and doesn’t fight you at all. The 2.72-inch Tru-Sharp stainless clip point looks as good as it slices thanks to a mirror polish. The handle is made from a bright Ruby Stardust Kirinite, and the lockback holds everything securely in place.

This is a multi-purpose knife that’s great for EDC tasks or for keeping on your pack while camping. At just two ounces it’s light and always easy to use. Case knocked this one out of the park.

MSRP: $89.99

Read More

First Look: OKC Old Hickory

The Ontario Knife Company’s New Knife, The Old Hickory, Is A Modern Take On The Classic Outdoor Slip Joint Folder.

The new Old Hickory slip joint folder from Ontario Knife Company is a classy knife. It looks straight out of a classic Western film with its 1075 high-carbon steel blade, walnut handle scales, and brass liners. It may be made in New York, but this feels like a cowboy knife at heart.

And it’s a great EDC thanks to a heat treat that hardened the 2.9-inch blade to a 56-58 HRC. The knife opens with ease thanks to a sizable nail nick toward the tip. At 5.6 inches in total length, the OKC Old Hickory is a compact knife that can serve you well as an everyday carry without feeling too big or bulky.

The Old Hickory is an All-American knife made by an All-American company and stands out from the pack.

MSRP: $39.95

Read More

Shop Dump: Salem Straub & Andreas Kalani

A Pair Of Gifted Knifemakers Show Off The Tools They Use To Turn Raw Steel Into Razor-Sharp Works Of Art.

Simply put, Salem Straub makes art and culinary knives of the highest order. He began forging in 2003 when a previous project introduced him to blacksmithing and, like so many knifemakers, once the bug bit there was no turning back. 

Twenty years later Salem is at the top of his game and all his work is sole authorship.  What’s more, he delighted many knife lovers by competing and winning in the second season of the History Channel’s popular reality show, Forged in Fire.

Award-winning bladesmith Salem Straub makes fine art folders, fixed blades and swords, and added culinary knives out of his passion for cooking.

Salem operates his custom cutlery business under the name Promethean Knives after a passage from noted British writer Zia Haider Rahman: “Is that not the Promethean fable, that the fire stolen from the gods will light men their way even while it burns their hands?” 

Salem built his reputation for making fine art folders and fixed blades, including swords, but he added culinary knives out of his passion for cooking, which in turn led to his winning the Best Integral Award at the 2019 Damasteel Chef Invitational. His forging specialty is extremely fine patterned damascus.

Inside Salem Straub’s Shop

Salem leads off his list of top tools with his bandsaw. 

“The Marvel Model 81 Hydraulic Vertical Bandsaw is the ideal saw for a dedicated pattern welder,” he begins. “It will easily handle all the normal operations that either a horizontal or vertical bandsaw can, but also affords the additional capability of ripping lengthwise with power feed, miter cuts, compound miter cuts and rips. Everything from the table vise to the saw feed and drive wheel is hydraulically powered, and a flood coolant system is integral to the design.”

Marvel vertical bandsaw
Straub’s Marvel Model 81 Hydraulic Vertical Bandsaw easily handles anything a horizontal or vertical bandsaw can, and affords the additional capability of ripping lengthwise with power feed, miter cuts, compound miter cuts and rips.

His lathe of choice is his Pratt & Whitney Model C Toolroom model. 

“It’s a bit larger than might be strictly necessary for knifemaking,” Salem notes, “but affords the ability to create parts for repair of, or modification to, other machines. It’s also very smooth, accurate and convenient for making and threading small knife parts to close tolerances. The P&W ‘C’ lathes are among the truly legendary lathes from the heyday of American machine tool manufacturing.”

His Abrasive Machine Tool Model 3B Surface Grinder features an 8×24-inch capacity automatic table with a magnetic chuck, a 2×72-inch-belt modification by Salem, and a 3-horsepower motor. 

“The table feeds are mechanically powered and relatively quiet and very reliable in operation,” he explains. “This machine is MVP in the shop, especially on many damascus production days. The belt modification allows for much faster removal of stock, making billet and tiling work much faster and more precise.

“Another piece of equipment I can’t do without is my Beaudry Champion #9 300-pound power hammer. I bought it from the late Larry Langdon, who gave me quite a deal as it needed lots of work to restore, and some difficult parts had to be made. After I took seven months to overhaul and install it, this hammer has become the cornerstone of my operations in making composite damascus billets and blades. The large flat die surfaces and excellent control make it ideal for forge welding, and it has plenty of power to forge large cross sections efficiently.”

Straub Knife
Straub’s chef’s knife sports a 9-inch blade of a stunning herringbone/mosaic composite damascus and a Japanese-style wa handle. (knife image by Abe Shaw of Eating Tools, Inc.)

Next up Straub extols the virtues of his rolling mill. 

“My 10-horsepower rolling mill with 6×6-inch rollers is probably a tertiary forging machine for most hot shops to have—after a hammer and press—but it’s very handy indeed for cleanly drawing billets to bar stock, welding san-mai, and sizing pattern elements before tiling or four-way welds and the like. It was built to spec by a fab shop for my friend Mike Blue, whom I bought it from. I consider it a very good working design, and for production damascus it’s a huge help.”

Last but not least, Salem mentions his 1960s-era Deckel GK21 Pantograph. 

“This is a machine quite unlike the others. Its use is quiet, contemplative, technical, and its mode of use is more artistic than one of brute force. The GK21 is a machine that pretty much defines its class—very smooth to operate and fascinating in its potential. I’ve been learning to use it for a few years and so far I’ve been mostly doing inlays for handle work, but I’m branching out into engraving designs onto handles with it, too. I look forward to decades of finding out new cool ways to use it.”

Andreas Kalani

Andreas Kalani
Andreas Kalani specializes in mainstream and culinary fixed blades and also folders.

Andreas Kalani spent 30 years in the corporate world, but once he discovered knifemaking he knew he’d found his calling. Now, nearly 10 years after leaving his former occupation, the Iranian-American is a full-fledged U.S. citizen grinding steel and making the knives of his dreams.

Kalani is an American Bladesmith Society apprentice smith currently working on his journeyman smith designation on the way to his ultimate goal of master smith. The versatile maker builds fixed blades—both mainstream and culinary—and folders. 

Among those pieces are some top-shelf art knives. Meanwhile, he also makes a point of offering affordable fare for his customers. He markets his cutlery under the AK Custom Knives label and also instructs budding makers with a separate division called AK University. Needless to say, Andreas keeps himself busy with a full plate of cutlery interests.

Inside Andreas Kalani’s Shop

He leads off his knifemaking go-to equipment with a lightweight wonder. 

“One of the most valuable tools in my shop is my Dremel 4000 Rotary Tool,” he reveals. “I use Dremel for engraving, polishing, sanding, cutting and much more. Dremel was my shop’s first official tool before I became a knifemaker. I used to make small and miniature swords and knives for my wire sculpture, and I could grind and shape the blades and handles with my Dremel tool. You can use various tips and bits for multiple uses such as carbide tips for steel and alloys or diamond tips for clay, woods and other materials. The possibilities are endless and you can be super creative with this tool; you can either mount it on the table, make a stand for it, or get an extra pen cable to do much more.”

Next on his list is his Evenheat Kiln. 

Everheat Kiln
Andreas not only uses his Evenheat Kiln for heat treating his blades but also for lost-wax processing.

“It is generally used for the blade heat treatment to have better steel structure and accurate Rockwell hardness,” he states. “However, sometimes I use it for lost-wax processing as well. Before I got the kiln I had to send out all of my blades for professional heat treatment and it was time-consuming and costly, especially when I wanted to work on one custom project. Therefore, I had to get my own. With this kiln in the shop I can now heat treat various steels from high carbon to stainless, and know I have a good grain structure and a suitable heat treatment. An Evenheat kiln is one of the must-have tools for any knifemaker in the shop.”

According to Andreas, finishing tools play multiple roles in his operation. 

“They are the most used on every project in my shop,” he observes. “From the finishing stones to G-10 sanding blocks, I use them for various sanding and polishing. Gesswein® EDM Blue Stones are made from premium aluminum oxide. EDM Blue is a more complex formulation of EDM stones specially designed to handle the high-speed back-and-forth motion of a profiler or ultrasonic machines, and are superior for polishing the most challenging scales. The stones are designed for use on hard surfaces at high speed and hold their shape very well.”

For the sanding blocks, Andreas created different G-10 paddles for such various uses as flat, concave or convex sanding. 

“I add additional leather or plastic backing to each paddle to have more give on a harder surface when sanding,” he notes. “By combining these tools, I can achieve a beautiful finish on all of my blades.”

The Milwaukee Portable Bandsaw 6232-20 is another must-have machine in his shop. 

“It’s precise when you want precision cuts or to create an intricate geometry—for example, when you want to make a guard for a knife, you can outline your guard on whatever [steel/alloy] you use and then quickly cut it to the shape. Afterward, you can go straight to the grinder to shape the final form,” he states. “You can purchase different types and styles of the blade for this machine to have a better cut and precision for other materials. It’s portable and I purchased a stand for it separately, which is made specifically for this machine by SWAG Off Road.”

Another invaluable tool in Kalani’s shop is the 25-gallon Sandblaster cabinet, which helps remove material, clean, and applies the final finish to blades. 

Kalani knife
Kalani’s14.5-inch Lagertha Middle-East chef’s knife features a blade of 1095 carbon steel with an electro-pattern mirror polish. The Natural Galaxy handle is a combo of Middle Eastern turquoise and flowers. (SharpByCoop knife image)

“You can achieve different results on other materials using various media types from the walnut shell, glass bead, aluminum oxide, steel bead and so on,” Andreas explains. “There’s a learning curve and trial and error at the beginning. For example, if you want to sandblast titanium and be able to anodize it, you cannot blast it with aluminum oxide or steel media. The pressure will infuse the titanium and prevent it from anodizing. Based on my trial and error I found out that glass beads not only give a good matte surface to titanium but also keep it clean—­­and I am able to anodize it.”

He calls the 2×72 TW90 Grinder “the mother of all the machines in the shop.” It has a multi-position setup and various speeds, giving him limitless capability for different styles and types of grinding. 

“I own at least five other attachments for this machine, including an 8-inch wheel, a 4-inch wheel, a modular switchable small wheel, a surface grinding attachment, plus flat and slack-belt platen,” Andreas observes. “One best modification I applied to it was adding an earth magnet on my work rest to use for different sizes and styles of work. It’s helpful for a different kind of grinding. For example, if you want to grind a sword, you need a more extensive work rest to run your blade over it, and this is super helpful.”

Read More

Advertisement

Must Read Articles

Read this before you make a knife

Knifemaking 101 – Read This Before You Make a Knife

  by Wayne Goddard My experience has taught me that there's nothing like digging in and getting started. I've often said the hardest part of the...
how to forge damascus steel

How to Forge Damascus

Advertisement
Advertisement