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Modern Period Knife: A Link To The Past And Present

Blending old and new, the modern period knife brings history alive in masterpieces.

Historical perspective is a relevant component in just about any undertaking. In the realm of cut, incorporating an appreciation of the past into the work of today brings another dimension to the custom knifemaker’s statement.

Interest in the knifemaking of a bygone era offers a window into the true artistry required to reproduce the knives of yesteryear, particularly with the absence of modern conveniences in the shop. Along with the interest in the historical knife, several custom makers bring famous designs, styles and patterns to life once again in tribute to those who have gone before.

The idea of the period knife blends old and new. “I’ve been making knives seriously since about 2002 when I took a class with the American Bladesmith Society in Washington, Arkansas,” related ABS master smith Lin Rhea. “Joe Keeslar and Greg Neely lit a fire under me and got me on my way. Since then the town of Washington has been like a second home, and I’ve even added to the personal connection between me and the area by interest in one of the town’s historical residents who was also a knifemaker. His name was James Black.”

A resident of Prattsville, Arkansas, Lin gained an appreciation for Black’s distinctive body of work*, using contrasting materials and techniques to create a bold, attractive look. “I’m grateful to get to know Mr. Black by studying his work,” Lin continued. “This intense study led me to try to recreate one of his knives, the Carrigan Knife. The original knife, a guardless coffin-handled bowie, was made by Mr. Black in the early 1830s in Washington, Arkansas. I chose the Carrigan as my first attempt because of its less intimidating size; however, as is often the case I found it to be just as intimidating once I started into the project.”

Lin Rhea’s period knife, a reproduction of the Carrigan Knife is based on a dress bowie James Black is thought to have made in the early 1830s in Washington, Arkansas. The original Carrigan includes a black walnut handle with coin silver pins and trim. The blade is about 6 inches long and the overall length is approximately 10.25 inches. (Whetstone Studio image)
Lin Rhea’s period knife, a reproduction of the Carrigan Knife is based on a dress bowie James Black is thought to have made in the early 1830s in Washington, Arkansas. The original Carrigan includes a black walnut handle with coin silver pins and trim. The blade is about 6 inches long and the overall length is approximately 10.25 inches. (Whetstone Studio image)

The original Carrigan includes a black walnut handle providing a nice contrasting background to the coin silver pins and trim. The blade is about 6 inches long, and the overall length is approximately 10.25 inches. The full tang is virtually covered entirely by the walnut scales and the silver wrap.

When Rhea undertook his homage to Black and the Carrigan, he chose stabilized walnut, which he harvested himself several years ago, and trim in sterling silver. He forged the blade from 80CrV2 carbon steel and included at least 30 separate parts while attempting the same techniques used by Black nearly two centuries ago in fastening and assembling the finished knife.

“There is so much to be said about not only this knife but also Black’s work,” Lin concluded. “He was able to create a knife design utilizing only three materials yet impacting the knife world as few others could. His ability to arrange these materials into a functional, long lasting, beautiful tool is only enhanced by the knowledge that he also built in other qualities like moisture resistance, logical assemblage and ergonomics. All of this was done in a historic setting without modern equipment and epoxies. In my opinion, his design is ingenious.”

The Gold Rush Period Knife

Recently inducted into the BLADE Magazine Cutlery Hall of Fame® (September BLADE®, page 52), knifemaker Jim Sornberger has assimilated his gold and silversmith skill sets into custom knifemaking while helping introduce the modern world to the classic design, luster and embellishment of the Gold Rush era and boomtown San Francisco of the mid-19th century.

BLADE Magazine Cutlery Hall-Of-Fame® member Jim Sornberger’s interpretations of the Michael Price San Francisco/small dress bowie have won awards at various venues, including Best of Show at the 2019 International Custom Cutlery Exhibition in Fort Worth, Texas. This period knife features a blade in Vegas Forge stainless barstock AEBL and 412 stainless steels and san-mai damascus with a solid core. The guard and wrap handle are in Mike Sakmar mokumé barstock. Jim’s price for a similar knife: $3,500. (SharpByCoop image)
BLADE Magazine Cutlery Hall-Of-Fame® member Jim Sornberger’s interpretations of the Michael Price San Francisco/small dress bowie have won awards at various venues, including Best of Show at the 2019 International Custom Cutlery Exhibition in Fort Worth, Texas. This period knife features a blade in Vegas Forge stainless barstock AEBL and 412 stainless steels and san-mai damascus with a solid core. The guard and wrap handle are in Mike Sakmar mokumé barstock. Jim’s price for a similar knife: $3,500. (SharpByCoop image)

“I’ve been making knives since 1975 with the help of the late Les Berryman, an early Guild member, and with some guidance from Bob Loveless, Herman Schneider and Barry Wood,” Jim recalled. “The last three signed for me to join The Knifemakers’ Guild.”

For Sornberger, the style, embellishment and decoration of the canes, jewelry and knives of the Gold Rush era are most appealing. “San Francisco from 1850 to 1904, the Gold Rush period, was one of the wealthiest cities in the world, attracting some of the greatest artists, jewelers, carvers and engravers to ply their trade to a wealthy clientele. The work done in that period,” he opined, “rivals the best ever done.”

In the knifemaking genre, Michael Price and Will & Finck were among the most successful and prolific of the Gold Rush. Their work remains emblematic of the great migration to settle the American West, and the riches and ruin that were found with the experience.

“Price was Irish, and both cutlery firms hired workers who were English, German and possibly Scottish,” Sornberger explained. “Their dress knives are probably the most embellished American knives made in the 1800s-1900s. The dress knives had two common handles: an interesting, modified coffin shape and a more rounded, subtle taper shape. The blade shapes are spear-point dagger and San Francisco clip spear point.”

Sornberger is recognized as an authority on original San Francisco knives, as well as the magnificent gold quartz that was used so well by Gold Rush artisans. His modern interpretations of the Michael Price San Francisco/small dress bowie have won awards at various venues, including Best of Show at the 2019 International Custom Cutlery Exhibition in Fort Worth, Texas.

Jim’s dress fixed-blade bowie in the accompanying picture was made with Vegas Forge stainless barstock AEBL and 412 stainless steels, and san-mai damascus steel with a solid core. The guard and wrap handle are in Mike Sakmar mokumé barstock. Jim’s made such handles in gold and silver and nickel silver, also. The inlays are tortoise celluloid and California native gold/gold quartz.

According to Sornberger, the biggest challenge in his stunning creation was grinding the blade to show the distinctive pattern of the shell and the hardened core. The san-mai laminated blade was etched with ferric chloride, rinsed and color set with WD-40®.

Frog Knife

“The style of Michael Price’s work is a really good canvas with flowing lines, and there is a lot you can do with it,” observed ABS master smith Jon Christensen, who is in his 22nd year of making knives. “I wouldn’t call my San Francisco-style knives replicas. I do like to keep to the original form and honor the style of the maker, though.”

Jon Christensen’s San Francisco-style folder includes a blade of feathered leaf damascus steel and a handle of carved mammoth ivory with inlay of 4,500-year-old bog oak. Quite a period knife. (ChantryLeePhotography.com image)
Jon Christensen’s San Francisco-style folder includes a blade of feathered leaf damascus steel and a handle of carved mammoth ivory with inlay of 4,500-year-old bog oak. Quite a period knife. (ChantryLeePhotography.com image)

One of Christensen’s most evocative pieces to date is referred to simply as the Frog Knife. However, the piece is far from simple, and Jon manages to convey the spirit of the Michael Price style while also imprinting some of his own personality.
“I built the feathered damascus for the blade with 1080 and 15N20,” he advised. “It’s a canister damascus. I forged the bamboo leaves and placed them in the can, welded it up, reduced it, and feather cut it so it would produce feather-cutting smears and leaves, and form branches to look like a little grove of bamboo leaves.”

The 10-inch knife has a 5.5-inch blade and a frame and sheath incorporating 410 stainless steel. Christensen utilized the “canvas” of the handle to the fullest, carving the mammoth ivory into a pleasing vignette of frogs and lily pads.

“The handle has something of a back story,” he smiled. “I had seen the Poppy Knife that Michael Price made and thought I would do my version. I took the knife to the BLADE Show and it didn’t find its owner. Then, the handle got ruined, and I just took the opportunity to rehandle it with the frogs and lily pads.”

Christensen got his start making stock removal knives after a career as a horticulturist. He learned to forge while working with ABS master smith Ed Caffrey and visited with knifemaker Rick Eaton and ABS master smiths Shane Taylor and Wade Colter. Jon also makes San Francisco folding knives and enjoys swordmaking. Plans for the future include more period knife examples.

Kimbll Style

ABS master smith Josh Smith owes his little league baseball coach, ABS master smith Rick Dunkerley, credit with getting him started making knives about 30 years ago. From the beginning, Josh has appreciated the thought process and craftsmanship of custom makers from a bygone era.

A period knife reproduction of the I*XL George Washington Hunting Knife by Doug Noren gets the full treatment in a 13.5-inch blade of 5160 carbon steel, a mother-of-pearl handle and 18k plated nickel silver. Overall length: 21.5 inches. (Whetstone Studio image)
A period knife reproduction of the I*XL George Washington Hunting Knife by Doug Noren gets the full treatment in a 13.5-inch blade of 5160 carbon steel, a mother-of-pearl handle and 18k plated nickel silver. Overall length: 21.5 inches. (Whetstone Studio image)

“There’s something special about reproducing something that was built nearly 200 years ago,” he reasoned. “It’s easy to get lost in your thoughts while working on these knives, wondering what the makers were thinking about at the time. Was the knife going into battle? Was a rich man just wanting something unique? Was the maker just trying to be different and impress people? Were function and effectiveness of use the only factors that mattered? It’s really cool to think about.”

Josh has found the opportunity to consider historical context with a dagger in the distinctive dog-bone handle, recalling the mid-1800s when a gentleman named Loring Kimball of Vicksburg, Mississippi, owned several similar original pieces that were probably made by at least two different knifemakers in the New Orleans area. Knives in what many refer to as the Kimball style have been reproduced by a number of modern makers, mostly bladesmiths.

“The distinctive characteristic of the dog bone is clearly the shape of the handle,” Smith said, “but to me it’s more than that. The large domed pins and the flat facets on the handle provide such a neat look. One of the original Kimball daggers from the 1830s had silver wrapped around the butt of the handle and a small, thin silver guard. I never pretend to exactly reproduce these knives. I always put my own spin on the knife, trying to bring some of my style into it.”

Smith’s dog-bone dagger is fashioned from his own ladder pattern “W’s” damascus blade, African blackwood handle and 18k-gold pins and liners. The 9.5-inch blade is forged from 1080 carbon and 15N20 nickel-alloy steels, while a gold collar stretches over the back of the blade and bears the engraved name of the maker. Overall length: 14.25 inches.

“This particular knife was heavily influenced by Tim Hancock,” Josh said. “I feel Tim, Harvey Dean and James Batson are the three men who led the way in bringing these knives back to prominence, and Tim had the most influence on my construction of these knives. I love period knives and definitely plan on doing more. There are so many incredible weapons from the past that would be fun to recreate.”

*While a number of top industry authorities attribute such original 19th-century pieces as the Carrigan Knife, Bowie No. 1 and others to Black, no knives with Black’s mark are known to exist.

BLADE Show Do’s and Dont’s

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By K.L. Byrd

If you attend, a review of the following will pay dividends

The BLADE Show is unlike anything you’ve ever seen. It’s the world’s largest knife show—period. It’s overwhelming, it’s massive and you need to pace yourself.

A major do of the BLADE Show is to enjoy yourself. (Eric Eggly/PointSeven image)

To begin with, inbound traffic is insane driving to the Cobb Galleria, so give yourself plenty of lead time. Wear comfortable shoes—the show hall floor is unforgiving—and also be sure to hydrate or you will cramp up while walking.

Wear comfortable shoes—the show hall floor is unforgiving. (Eric Eggly/PointSeven image)

There are free show programs with floor maps and exhibitor lists in the show lobby. Get two because you will lose one. The lobby also has free copies of the BLADE Show preview issue of BLADE® that you’re reading right now. (Editor’s note: The show program is newer and thus more up to date, so use its maps, lists, schedules, etc., instead of the ones in this issue of BLADE.) Assorted exhibitors and others will have cloth bags inside for free. Get a couple and use them to tote stuff if you don’t bring a small pack. Carry a small pad and a pen—you will see much you will want to return to, so mark down what the knife or accessory is, how much, the table number, etc.

There’s inexpensive food all around close to the show inside the Cobb. Local eats spots are easily Uber’d to, and using Uber, etc., is worth it—drive your car and you won’t have a space when you return.

You must see The Pit, the sunken bar in the lobby of the Renaissance Atlanta Waverly host hotel, at least for a few hours.

Yes, you must see The Pit, the sunken bar in the lobby of the Renaissance Atlanta Waverly host hotel, at least for a few hours. Again, pace yourself there—no one wants to be remembered as the sloppy drunk who dropped a thousand-dollar knife because he was hammered. Pit people are just as great as the show itself—wear your swag and favorite makers’ shirts and meet some new pals.

Cash is king. Bring as much as you can afford. Don’t screw up the mortgage but cash up before you come. The ATMs around the show get smashed fast and have a $300 limit per day anyway.

Take a ton of pictures. No one will believe you back home, and it will be sensory overload, so take photos to remember it all. Cell reception can be bad inside, so use text and times for meet ups. Soak it all in and let yourself enjoy being with thousands of likeminded folks for the weekend. However, there are some details all should know or get refreshed on as attendees, as well as table/booth holders. So, buckle up!

 

PATRON ETIQUETTE

  • An extra swipe of deodorant goes a long way. The show hall will get hot when full and the show lasts all day. Mints are a good idea as well.
  • Introduce yourself to the maker at each table you visit.
  • Never, I repeat, never set anything on a maker’s or dealer’s table.
  • Always ask before touching a knife. Some makers are more intense about it than others, but it’s simple politeness to ask first.
Always ask before touching a knife, as a customer (left) appears to be doing at the table of knifemaker Barry Dawson (right). It’s simple politeness to ask first. (Eric Eggly/PointSeven image)
  • Remove your super cool large rings before handling knives. They leave marks, and the hand polish on the knife took hours if not days to apply.
  • Don’t wipe the blade off on your shirt or your own cloth from home. The owner will do it—besides, he doesn’t know what’s on your shirt/cloth.
  • Keep track of your kids—they should have been told not to touch any knives long beforehand.
  • Be aware of placement when returning something to a table, and do it slowly and carefully. Don’t toss things back on a table!
  • Don’t “wrist flick” a side opener—the knife doesn’t need it if it’s made correctly. Besides, it not only annoys the maker, it shows you don’t know what you’re doing.
  • Same line of thought: don’t shave hair, cut a piece of paper, turn toward others with a live blade or be dumb enough to run your thumb along the edge to test it out. The owner doesn’t want to clean your blood off his knife.
  • Never block a table to hold a conversation with someone else. Politely move aside.
Never block a table—or an aisle—to hold a conversation with someone. Politely move aside. (Eric Eggly/PointSeven image)

There are more, of course, but these are some of the most important things to learn and know for attendees—and you see it every show.

EXHIBITOR ETIQUETTE

  • The biggest one is speak to everyone who comes by, even if it’s just
    “good morning” or “good afternoon.” It matters!
  • Don’t bring a book to the show and sit and read. That is a sale killer and rude as hell. You will see lots of makers/dealers doing it, then complain endlessly about how the show isn’t good, or the buyers just aren’t buying. As a maker/dealer, you are selling yourself as much as your knives. If your personality is bad, people will move on quickly. Engage, smile, be polite, draw them in, show your work like it’s the greatest thing ever done, explain it, sell it—and make money! Everything else aside, that’s why you really came. You pay for lodging, gas, airline tickets, food, table/booth space, etc.—make the most of it and sell you as much as your work.

At the Chad Nichols Damascus booth, I never sit* and never walk off. I engage every person who gets within five feet of me. The guy in the suit, the couple I know is just looking, the ones who can barely speak English, the guy in overalls with no top teeth—any one of them could walk up and drop a roll of cash that would choke a horse. If I screw that up, it’s not the show, the venue, the economy or the weather—it’s me.

STOP ’n SAY HI!

Enjoy the show and stop by to say hello at the Nichols Damascus Southern Circus booth. The booth looks like a KISS stage from the ’70s with six or seven makers/parts/materials guys all in one spot, including Chad Nichols/Nichols Damascus, knifemaker Steve Kelly/TiConnector Inc., Nottingham Tactical, American Metal Exchange, Matt Diskin, FiberTech-Carbon Fiber and more depending on the day—oh, and me.

See y’all there!

*If you must sit, bring padded stools if possible—it’s a lot less stress on your legs and back to rise from a stool rather than from a camping chair.

You can purchase tickets for Blade Show now at BladeShow.com

Cool Custom: Payne’s Gal Leg Is Sharp And Sexy

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Travis Payne’s knife has all the right curves in all the right places.

It’s hard to find anything more beautiful than a shapely woman’s leg, and Travis Payne revisits the concept in knife terms with his Gal Leg fixed blade.

Study the leg handle and you can see how it would be eminently ergonomic. “That was the whole point of the knife—to get a handle shape that both looked like a leg and was pleasing to grip,” the maker from Telephone, Texas, noted.

Travis Payne (inset) said his Gal Leg fixed blade finished second in its category in the knife judging competition at the 2021 ICCE in Fort Worth, Texas. The swedged blade bears Payne’s mark of “T-Bone 21.” Note how the boot toe curls up to form a top single guard/thumb placement area for an enhanced grip.
Travis Payne (inset) said his Gal Leg fixed blade finished second in its category in the knife judging competition at the 2021 ICCE in Fort Worth, Texas. The swedged blade bears Payne’s mark of “T-Bone 21.” Note how the boot toe curls up to form a top single guard/thumb placement area for an enhanced grip.

Leg handles long were favored among manufacturers of antique pocketknives back in the day, but there’s something about Payne’s version with the boot for a bolster, swaybacked handle with the indentation about where the back of the knee would be and the—ahem—handle butt that all comes together.

You might say the knife has a leg up on the competition.

Gal Leg Specs
Maker: Travis Payne
Knife type: Fixed blade
Blade length: 3”
Blade material: Pattern-welded steel forged by Alabama Damascus
Handle material: Mammoth ivory
Bolsters: Copper engraved by Matt Litz
Overall length: 7”
Maker’s approximate list price for a similar knife: $1,200

Review: Bare Bones Buffalo Skinner

Bob Dozier’s Bare Bones Buffalo Skinner is sharp—and comfy, too!

There’s nothing quite like holding a great-feeling knife that makes you want to cut something. Bob Dozier has been making custom knives to be used for over half a century and understands the importance of two major things: comfortable handles and sharp blades. They still have to cut and perform to be carried daily.

Let’s start cutting with the Bare Bones Buffalo Skinner.

Using a dead-blow hammer, the author batonned the skinner into and through thin kindling. The knife proved a solid splitter. No damage occurred to the edge.
Using a dead-blow hammer, the author batonned the skinner into and through thin kindling. The knife proved a solid splitter. No damage occurred to the edge.

The quickest check to see if the knife has a sharp edge is to slice paper. You probably know by now that I use 20-pound bond copy paper for the job. The Bare Bones aggressively sliced into the paper using the knife’s own weight. The skinner is very controllable in use. The high hollow grind slid through the paper.

Moving on to single-walled cardboard for slicing, the aggressiveness continued. You could hear every cut made—the Bare Bones is a very loud slicer. I didn’t have any hang-ups during the test, just full, noisy cuts. The handle shape made controlling the cuts easy.

The knife performed aggressively in slicing single-walled cardboard. The handle shape made controlling cuts easy.
The knife performed aggressively in slicing single-walled cardboard. The handle shape made controlling cuts easy.

Next up: 8-ounce leather. This is where the Bare Bones was sweet. It zipped through the leather like it was cutting the 20-pound bond paper—just louder. It was super aggressive in slicing the medium, with hardly any resistance. I would love trying the Bare Bones on field dressing whitetail deer. Maybe come fall …

OLD-SCHOOL KINDLE

On to harder material. It was February, and I like to keep a supply of kindling and fire sticks to light a blaze faster. The Bare Bones made tight curlicues in the old pine. The wide blade and high grind worked out great for curling the wood. The handle shape excelled at controlling depth of cut. The single guard protected my fingers from getting splinters. Dozier’s knife embodies top-notch work.

The Bare Bones crunched to 225 cuts. The author stopped at 225, as he didn’t want to risk slicing a finger.
The Bare Bones crunched to 225 cuts. The author stopped at 225, as he didn’t want to risk slicing a finger.

It was time to make some thin kindling. Using a dead-blow hammer, I batonned the skinner into and through the wood. The knife’s solid overall construction prevented vibrations to my hand. The skinner proved a solid splitter. No damage occurred to the edge.

I had to warm up my fingers for the rope cutting. With no heat in my garage and the temperature at 17 degrees, I separated the test into 25 cuts per warm up. The Bare Bones crunched to 225 cuts. As I used the push method, it kept cutting. I stopped at 225, as I didn’t want to risk slicing a finger.

CHANGES

I might add some grooves to enhance grip.

OVERALL

This knife is a beast in the cutting arena. The comfortable handle made control easy. This knife is excellently made and perfect for the outdoors or hunting.

Bare bones Buffalo Skinner
Maker: Bob Dozier
Cutting edge length: 3.25”
Blade material: D2 tool steel
Blade grind: High hollow
Blade thickness (at the thickest): .25″
Scales: Brown canvas Micarta®
Guard: 416 stainless steel
Extras: Tapered tang; thong
Weight: 8 ozs. (123/8 ozs. w/sheath)
Overall length: 8”
Sheath: 8-ounce leather, pouch style
Maker’s list price: $477

U.S. Made Military Knives And Makers

Four U.S.-based companies embrace making military knives stateside.

Make no mistake—manufacturing knives in the USA comes with challenges, including regulations, taxes, high costs of doing business and much more. While imported knives often beat American-mades on price, companies that choose to produce knives domestically carry a long tradition of equipping the U.S. military with the best American design and manufacturing has to offer.

Spartan Blades

For Curtis Iovito, with Mark Carey co-founder of Spartan Blades, the tension between creating high-quality knives and keeping costs down has been one of the primary challenges in running Spartan for the past 13 years.

The Silver Line, also known as Pineland Cutlery, is a collaboration between Spartan Blades and KA-BAR to create a more affordable line made in the USA. The Alala is the first collaboration between the two. It has a 3.75-inch blade and a canvas Micarta handle. MSRP: $159.
The Silver Line, also known as Pineland Cutlery, is a collaboration between Spartan Blades and KA-BAR to create a more affordable line made in the USA. The Alala is the first collaboration between the two. It has a 3.75-inch blade and a canvas Micarta handle. MSRP: $159.

“We did everything we could to keep our costs down, from buying in bulk, streamlining production and reducing shipping costs,” Curtis observed. “Even with that, we were lambasted by our customers for being ‘too expensive.’ It was our No. 1 complaint. We even received hate mail for it!”

For Iovito—who said those who staff Spartan Blades consider themselves soldiers first and knifemakers second—patriotism was among the top reasons to make knives in Southern Pines, North Carolina, despite the challenges of starting a manufacturing venture there. Another reason is the ability to have fine control over the deadlines and the manufacturing process, he added. That control and the pursuit of quality it allows has enabled Spartan Blades to make knives for special operations forces, the FBI, U.S. Marshals Service and “every other three-lettered group out there,” Iovito said.

Located on the backside of Fort Bragg, Spartan Blades has plenty of soldiers stopping by to shop, though there are many who do not have enough money to take home one of the company’s top-tier Gold Line knives. “Every single packing list I have ever seen for a soldier has ‘fixed blade knife’ listed on it,” Iovito said, “and most of the time the soldiers are required to acquire it themselves.”

Consequently, Spartan began offering two other grades of knives. The Bronze Line is manufactured in Taiwan and the Silver Line, also known as Pineland Cutlery, is a collaboration between Spartan and KA-BAR to create a more affordable line in the latter’s facility in Olean, New York. The Alala is the first result of that collaboration.

“We wanted to make a knife that was lightweight, easy to carry and that could be carried on airborne operations,” Iovito said. The Alala is made suitable for airborne operations by focusing a good deal of effort on developing a hard sheath with double retention. It’s been out for about a year now. It has a flat-ground 3.75-inch blade and a canvas Micarta® handle. It weighs just shy of a third of a pound and is ground from 1095 Cro-Van steel, where additional elements such as molybdenum and nitrogen make it tougher than standard 1095 spring steel. As Iovito noted, “KA-BAR has been using this steel for years and has the heat treatment down to a science.”

TOPS Knives

A couple of years ago, TOPS Knives of Ucon, Idaho, figured it hadn’t released any big combat knives in a while, so company president and knife designer Leo Espinoza developed the Operator 7.

Every TOPS knife save one design is manufactured at the company’s shop in eastern Idaho. An example is the Blackout Edition of the Operator 7 in a 7.25-inch blade of 5/16-inch-thick 1075 carbon steel with a Black Traction Coating. MSRP: $240.
Every TOPS knife save one design is manufactured at the company’s shop in eastern Idaho. An example is the Blackout Edition of the Operator 7 in a 7.25-inch blade of 5/16-inch-thick 1075 carbon steel with a Black Traction Coating. MSRP: $240.

“Like most of our knives, we have a tendency to over-build them, so we made the Operator 7 out of 5/16-inch-thick, 1075 carbon steel to ensure that the knife could literally handle anything you need it to do,” wrote Dylan Waters, dealer liaison for TOPS. The Operator 7 and its 7.25-inch blade hit the market in 2018. In October of the same year, the company released the Blackout variation of the knife: Black Traction Coating on the blade and a black synthetic handle with a red border.

There are few cutting tasks that are too large for a big combat knife, a necessity when another knife isn’t an arm’s reach away.

“In a community where a lot of the time the only gear you have is what you carried in, the choice comes down to the individual’s personal preference,” Waters said, explaining why the knife is a good carry for members of the military. “The Operator 7 Blackout Edition is a very capable blade and it definitely has its place in the field.”

For the company known for its use of 1095, TOPS reached for 1075 steel for this project because it better resists impact and sharpens easily. Even the Micarta/G-10 combo handle helps aid in big cutting jobs. “The G-10 is on the bottom layer to help with impact because it is harder than Micarta,” Waters explained, “and the Micarta is on the top layer to help with grip.”

Every TOPS knife save one design is manufactured at its Idaho shop, and the company brain trust sees little advantage to manufacturing anywhere else. “We are a U.S. company supporting other U.S. companies by sourcing materials from them,” Waters pointed out. “Sure, sometimes prices are higher compared to sourcing overseas but when it is all said and done, the end user has peace of mind that they are getting quality product that they can trust.”

Though the U.S. military announced it is working toward leaving Afghanistan after about 20 years fighting terrorism there, the need for a good quality knife will continue, as the military is constantly training and preparing just in case, Waters said. And if things do go south, TOPS will “rest assured that these soldiers will have tools that are purpose-built and won’t fail when they need them the most.”

Bear & Son Cutlery

From the shipyards near Mobile to missile and rocket development in Huntsville, Alabama plays a big role in the nation’s space and military programs. Sitting amidst the state home to Fort Rucker and Maxwell Air Force Base is Bear & Son Cutlery, which takes pride in creating knives for customers that include troops and government contractors.

Bear & Son first released a version of the Bear Tac CC-110-B4-B in 1999. When the company launched its Bear Ops line in 2011, it brought the knife back because it liked the design with its “strong tip, full tang, solid handle material, non-reflective, easy to sharpen steel, and adaptable sheath,” company vice president Matt Griffey observed.
Bear & Son first released a version of the Bear Tac CC-110-B4-B in 1999. When the company launched its Bear Ops line in 2011, it brought the knife back because it liked the design with its “strong tip, full tang, solid handle material, non-reflective, easy to sharpen steel, and adaptable sheath,” company vice president Matt Griffey observed.

“We are one of only a handful of knife manufacturers in the United States, and the largest in the Southeast,” said Matt Griffey, company vice president. “Also, we’re a family-owned and operated business, something less common nowadays.”

Bear & Son has long manufactured knives with an eye toward people in uniform. For instance, the company first released a version of the Bear Tac CC-110-B4-B design using D2 tool steel and a Micarta handle back in 1999, a couple of years before 9/11 shifted the nation’s perception of what threats stood against it.

When Bear & Son launched its Bear Ops line in 2011, it brought the knife back because it liked the design with its “strong tip, full tang, solid handle material, non-reflective, easy to sharpen steel, and adaptable sheath,” Griffey observed. In a 1095 spring steel blade with an epoxy powder coat and a G-10 handle, the knife is 10.375 inches overall. The accompanying Kydex sheath is jump ready, meaning not only does the sheath hug the knife in place, it also has a snap for extra security.

Bear & Son makes the knife at its shop in Jacksonville, Alabama, a place where Griffey says members of the community quickly produce knife designs with pride and quality they can control. “A major advantage of keeping our Alabama factory in operation is providing families a career or skill they can be proud of,” Griffey said. “Understanding our products and services positively impact the lives of our friends, family and neighbors is worth the regulations and taxes of operating in the United States.”

For instance, students at a nearby state university gain real-world experiences at Bear & Son. Meanwhile, some Bear craftspeople and designers have 20-plus years of experience working with numerous types of steels and can develop client orders in a timely manner, Griffey noted.

While the mission of the nation’s military may change, the mission at Bear & Son continues to “provide quality made products that service personnel can depend on,” Griffey said. “The market for strong, reliable blades will be steady, though we will see some trends in sizes, shapes and materials move around.”

Winkler Knives

Daniel Winkler of Winkler Knives in Boone, North Carolina, readily admits that if you’re looking for a knife to take camping, his WK Tactical Dagger is not for you. With a 5.5-inch blade and short bevels the dagger has little utility use, he noted, beyond the thing knives can do when the enemy is close. “The design was a collaboration between me and one of the Army special operations team leaders,” he said. “It was a design they needed for their specialized type of fieldwork.”

Made in Boone, North Carolina, the Winkler Knives Tactical Dagger in a black Micarta® handle has the same specs as the WASP-pattern model pictured elsewhere herein. “The handle shape does not hang on clothing as a lot of cross-guard knives do,” Daniel Winkler noted. MSRP: $400.
Made in Boone, North Carolina, the Winkler Knives Tactical Dagger in a black Micarta® handle has the same specs as the WASP-pattern model pictured elsewhere herein. “The handle shape does not hang on clothing as a lot of cross-guard knives do,” Daniel Winkler noted. MSRP: $400.

The 80CrV2 carbon steel offers “the best consistent performance” of any steel Winkler works with, and the blade sits nestled in a lined, Boltaron sheath. “The handle shape does not hang on clothing as a lot of cross-guard knives do,” he noted. “The handle shape also gives good indexing and a flair to assist in removal leverage after use.”

The primary goal of Winkler Knives is to provide tools to first responders, law enforcement and the military, Daniel said, and most of its knives and other edged tools go to people working in those fields. He added that running a company in the USA allows Winkler Knives complete control over the tools it makes, thus ensuring consistency and quality.

Despite the taxes and other challenges of manufacturing domestically, Winkler said, “The advantage is we live in the greatest country on Earth. Taxes and regulations are sometimes tough but still better than any alternative I can see. We have been very fortunate to find great staff.”

When hiring people, Winkler usually passes over knifemakers as he wants to train workers to make the edged tools his way. Some of the folks working there have backgrounds in foodservice and construction fields. Staff must work well in the team and have integrity, he added.

Most design work is kept in-shop too, as most Winkler Knives customers are seeking out Winkler designs. In the end, Daniel does all his manufacturing for his military customers in the USA. As he concluded, “I wouldn’t have it any other way.”

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BLADE Show 2022: International Exhibitors Return

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With the end of the travel ban, exhibitors from nearly every continent are slated to converge on BLADE Show 2022.

On the heels of the cancellation of BLADE Show 2020, last year’s 40th Annual BLADE Show was the smash success everyone in the knife business longed for, got and celebrated with the most pointed of passions. However, one thing was missing: due to pandemic travel bans, many international knifemakers were unable to attend.

That is no longer the case with this year’s show set for June 3-5 at the Cobb Galleria Centre in Atlanta.

Top makers from every continent but Antarctica were scheduled to exhibit at press time, all bringing their latest and greatest knives. Due to the show’s cancellation in 2020 and last year’s travel bans, for many it will be their first BLADE Show since 2019.

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Sponsored by Smoky Mountain Knife Works, the BLADE Show is year-in and year-out the world’s biggest and most important knife event, where more knives—new, old, custom, factory, etc.—are exhibited, bought and sold than any other knife show. Over 900 exhibitor booths and tables featuring factory and custom knife, sharpener and other knife accessory makers, knifemaking, steel and handle material supply companies, knife collections, knife purveyors and other cutlery entities too numerous to mention will showcase their wares as the world knife community descends on the Galleria Centre. All will renew friendships, make new ones, and visit with the living legends of the knife industry, today’s knifemaking stars and those of tomorrow.

The latest, hottest custom knives, factory knife debuts (page 24), the educational knife instruction class schedule of BLADE University (see sidebar) and action-packed free demos (see sidebar) await the hordes of show patrons that will descend on the Galleria Centre. The BLADE Magazine 2022 Knife-Of-The-Year® Awards (see sidebar), the custom knife judging competition (see sidebar) and the knife collection display competition are others. The ABS Knife Auction (page 34), the formal inductions of the latest members of the BLADE Magazine Cutlery Hall Of Fame® (see story beginning on page 50), and some of the best knives the ABS and the Knifemakers’ Guild and unaffiliated makers in general have to offer are still others.

And don’t forget The Pit, the after-hours meeting place in and around the sunken bar of the host hotel, the Renaissance Atlanta Waverly, where show patrons and exhibitors will congregate into the wee hours beginning the night before the show through the end of the weekend to compare knives, swap lies and otherwise celebrate the year’s most momentous cutlery weekend.

For the above and other show features, check the following pages and the BLADE Show Section on pages 50-65 for the sharpest three days anytime, anywhere.

Custom Utility Hunters: Defining What Makes One The Best

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When it comes to custom knives, the best utility hunters have many of the features outlined herein.

Countless articles have been written about hunting knives. Primarily, the stories discussed which knife is best for which game.

The two main features that get the most coverage are the blade-style/shape and the length. The knife referred to commonly as the hunter is more than likely a utility hunting knife.

No matter where you are, if you are using a guide—hunting or fishing—more than likely your guide is the one doing the dressing of the game. Chances are, he is using a utility hunting knife with some of the following features.

Blade Steel

If you ask 100 people what the best steel is for a hard-use field knife, you probably will get at least 50 different answers. Why? End users are very loyal to a steel that has proved itself in the field.

Karis Fisher (inset) is the daughter of ABS master smith Josh Fisher (see adjoining image). Karis not only earned her ABS journeyman smith (JS) stamp in March, she also won the Joe Keeslar Award for the best knife submitted by a JS applicant. The 4-inch blade is 1084 carbon steel and the handle is vintage Micarta®. Guard: 416 stainless steel. Overall length: 8.5 inches. Sheath: custom-made of leather. Fisher’s price for a similar knife: $375.
Karis Fisher (inset) is the daughter of ABS master smith Josh Fisher (see adjoining image). Karis not only earned her ABS journeyman smith (JS) stamp in March, she also won the Joe Keeslar Award for the best knife submitted by a JS applicant. The 4-inch blade is 1084 carbon steel and the handle is vintage Micarta®. Guard: 416 stainless steel. Overall length: 8.5 inches. Sheath: custom-made of leather. Fisher’s price for a similar knife: $375.

Steels are made primarily for commercial applications—very few are made specifically for knives. Knife blades have been made from saw blades, files and even railroad spikes. If the steel has enough carbon and can be hardened to hold an edge, somewhere in the past several hundred years someone made a blade of it.

The two primary choices for blade steel are carbon and stainless. Each has its pros and cons. Stainless steel’s biggest advantage is that it is rust resistant, meaning it will require less maintenance. Stainless is not code for “no maintenance.” Yes, stainless steel will rust.

Carbon steel requires maintenance. Many things will make carbon steel rust, several examples being the blood from the game that is being processed and some types of vegetation, including vegetables. However, the rust can be held to a minimum or eliminated simply by cleaning and oiling the knife after use. Keep in mind that storing your carbon steel knife in a leather sheath can also cause rust, especially a wet blade, as the tannic acid used to process the leather can cause rust spots.

Winner of Best Utility Hunter at BLADE Show 2018, ABS master smith Josh Fisher’s model has a 4.25-inch blade of 1084 carbon steel, a ringed gidgee handle and a guard of brushed stainless steel. Overall length: 8.75 inches. The knife comes with a custom-made leather sheath. Maker’s price for a similar knife: $685. Josh (inset) earned both his ABS master smith (MS) stamp and the B.R. Hughes Award for the best knife submitted by an MS applicant at the same time his daughter Karis earned her JS stamp and the Joe Keeslar Award (see adjoining image). (Eric Eggly/PointSeven knife image)
Winner of Best Utility Hunter at BLADE Show 2018, ABS master smith Josh Fisher’s model has a 4.25-inch blade of 1084 carbon steel, a ringed gidgee handle and a guard of brushed stainless steel. Overall length: 8.75 inches. The knife comes with a custom-made leather sheath. Maker’s price for a similar knife: $685. Josh (inset) earned both his ABS master smith (MS) stamp and the B.R. Hughes Award for the best knife submitted by an MS applicant at the same time his daughter Karis earned her JS stamp and the Joe Keeslar Award (see adjoining image). (Eric Eggly/PointSeven knife image)

While carbon steel can rust, it does have advantages over stainless steel, including two if the blade is forged. First, a number of bladesmiths forge distal taper into their carbon steel blades. The taper removes weight from the blade, thereby making the knife lighter in weight and thus easier to carry and manipulate. Second, carbon steel blades can be differentially heat treated to give them a hard edge for sharpness and a softer back for malleability, the latter resulting in a blade with greater flexibility that is much more likely to bend rather than break under high stress.

The steel you choose for your utility hunting knife should be one that can be sharpened in the field and fit the requirements for what you want your knife to accomplish. Remember—it is always best to resharpen your knife before it gets dull!

Handle Material

If you are looking for a group of custom knives that have diverse handle materials, utility hunting knives lead the way. Synthetics, wood, ivory, bone, antler, mother-of-pearl and others—you name it, utility hunters have it.

The 5-inch blade of W2 tool steel with hamon headlines a utility hunter by Jim Crowell (inset). The handle is black canvas Micarta® and the guard is stainless steel. Jim made the leather sheath. Overall length: 10 inches. Knife to know: this knife belongs to the author. Current price: $850. (Impress By Design image)
The 5-inch blade of W2 tool steel with hamon headlines a utility hunter by Jim Crowell (inset). The handle is black canvas Micarta® and the guard is stainless steel. Jim made the leather sheath. Overall length: 10 inches. Knife to know: this knife belongs to the author. Current price: $850. (Impress By Design image)

When many outdoorsmen dress their knives to impress, they want stag. Unfortunately, stag is experiencing two things simultaneously, and neither is good. Because of lack of supply, the quality is going down and the price is going up to the point that the ancient ivories are now becoming an alternative. After talking with knifemaker Mike Malosh at BLADE Show 2021, I have started to order some hunting knives with elk. While not as popular as stag, it is a great handle material and has a nice look.

My experience in the field has made me a true believer in synthetic handle materials. The two most popular are Micarta® and G-10. Canvas Micarta is my personal favorite. As the name implies, there are bits of canvas included when the Micarta is made. This gives the handle a little more grip when wet. Westinghouse Micarta is gaining in popularity. Often it’s referred to as vintage or antique due to the fact most of it was made before 1960.

Mike Malosh opts for elk antler with black and maroon Micarta® and stainless steel spacers for the handle of his utility hunter. The 6-inch blade is W2 tool steel and the guard is stainless steel. Overall length: 10.75 inches. The knife comes with a leather sheath by Malosh. The maker’s price: $390. (Impress By Design image)
Mike Malosh opts for elk antler with black and maroon Micarta® and stainless steel spacers for the handle of his utility hunter. The 6-inch blade is W2 tool steel and the guard is stainless steel. Overall length: 10.75 inches. The knife comes with a leather sheath by Malosh. The maker’s price: $390. (Impress By Design image)

Carbon fiber is five times stronger than steel, twice as stiff and lighter in weight. This gave rise to numerous commercial applications, eventually finding its way into the custom knife market. Initially used by custom makers for scales on folders, you can now find them using it for fixed-blade handles, too.

The advantage of synthetics over natural handle materials is synthetics don’t shrink and, for the most part, are impervious to the elements. That said, natural handle materials can dress up a knife.

Guards

For the most part, integral guards are utilized as a quicker, less expensive way to make knives. Most are simply squared off to give the illusion that they are somehow protecting your index finger/hand. I learned the hard way that such a guard is not meant for hard work. If you are going to use a knife with this type of guard, wear a glove.

Ben Breda won Best Utility Hunter at BLADE Show 2019 for his model in a 4-inch blade of W2 tool steel with hamon. The handle is sculpted African blackwood with a bronze “S” collar and the blade is stainless steel. The knife comes with a leather sheath by Breda. Overall length: 8.75 inches. Current price: $575. (SharpByCoop knife image)
Ben Breda won Best Utility Hunter at BLADE Show 2019 for his model in a 4-inch blade of W2 tool steel with hamon. The handle is sculpted African blackwood with a bronze “S” collar and the blade is stainless steel. The knife comes with a leather sheath by Breda. Overall length: 8.75 inches. Current price: $575. (SharpByCoop knife image)

Most custom utility hunters have a single guard with some amount of curve built in to give you a better handle ergonomic. Additionally, it will provide some protection for your index finger/hand. The primary metals used for such guards are brass, nickel silver and stainless steel. While brass is a favorite among factories and new custom makers, the biggest problem is it is soft and can be easily nicked or cut, giving the guard a sharp edge or corner which can dig into your bare hand. Stainless steel guards provide the best protection and least amount of maintenance for your knife.

Ideal Sizes

Having judged custom utility hunters at the BLADE Show for over two decades (page 42), I can tell you there is no one ideal size. That said, most of the judging competition winners feature a blade between 3 7/8 and 5 inches long. (For the makers reading this, please do not submit your 10-inch bowie or 2-inch miniature in this category for judging.) Among the accompanying images for this story are three past winners of the category at the BLADE Show. Note the differences and similarities. In addition to dimensions, the importance of handle ergonomics cannot be overstated. Most handles will feature some kind of contouring and generally will be between 4.5 and 5 inches long.

Sage Advice

The custom utility hunting knife will be a workhorse in the field. Consider the factors I have outlined before you buy one. What will you use it for primarily? What size handle is best for your hand? Will you be able to do the maintenance required for the blade steel? Can you sharpen the knife in the field and, if not, will you be able to practice how to do so before you get there?
I prefer a 5-inch blade as my experience has taught me that a big blade can do little knife chores, but not the other way around. As my 7th-grade shop teacher always said, “Use the right tool for the job.” Sage advice!


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