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Best Kitchen Knife Sharpener: 8 Sharp Options

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Correct sharpener selection is imperative for keen household cutlery. With that, here are four kitchen knife sharpeners that make the cut.

Dull kitchen knives not only make meal preparation more difficult, they also can slip and cut you when you least expect it. As a result, it’s imperative to keep them sharp. If you sharpen them yourself, correct sharpener selection is key.

A kitchen knife sharpeners can be as simple or complicated as you want. No matter your skill level, there is a sharpener for you. For those with little-to-no sharpening experience are the cost-effective pull-through sharpeners. These are as simple as simple can get. Often they are plastic-bodied devices with one or two slots. Inside the slots are the sharpening media. The media are permanently affixed at pre-set angles The most common media for the two-slotters are carbide and a fine-grit ceramic. The carbide quickly restores damaged and worn edges, while the fine-grit ceramic polishes and hones the edge to razor sharpness. Anyone can achieve a sharp edge with a pull-through.

Smith’s Products Slide Sharp Edge Grip

Smith’s Slide Sharp has two pairs of pull-through slots to address both standard and Asian-style kitchen knives.
Smith’s Slide Sharp has two pairs of pull-through slots to address both standard and Asian-style kitchen knives.

One such kitchen knife sharpener is the Smith’s Products Slide Sharp Edge Grip. It has two sets of slots. One pair addresses standard kitchen knives at a pre-set 20-degree angle, and the other addresses Asian-style knives at a 15-degree angle. The standard slots have carbide for a coarse grit abrasive and ceramic for fine grit. The Asian-style slots have diamond rods for coarse grit and ceramic for fine.

The Slide Sharp’s indexed sliding grip is textured for a non-slip purchase to allow for secure sharpening. Depending on which slot set you use, the other set is covered by a sliding cover, which is how the sharpener is stabilized—by placing your hand over the sliding cover. 

The cross-section of the sharpener resembles an upside-down “Y,” with the arched base held in place on the edge of a table or counter. This gives you another option for stable sharpener operation. Consequently, you have two ways to secure the sharpener during use. Few pull throughs provide such an option.

The Slide Sharp is effective and works as advertised. To use it on a countertop or tabletop, take one hand and stabilize it on the flat work surface. To use it on the edge of a kitchen counter, sit it on the counter edge via the “Y” legs and, while holding it with one hand, pull the blade through and down with the other. You have a better line of sight
to the sharpener this way and it’s very safe, too.

Designed with an upside down “Y” frame, the Smith’s Slide Sharp sits securely while held to the edge of a countertop. This puts the sharpening slots at an angle for better viewing while in use.
Designed with an upside down “Y” frame, the Smith’s Slide Sharp sits securely while held to the edge of a countertop. This puts the sharpening slots at an angle for better viewing while in use.

If you must use a pull-through, I highly recommend the Slide Sharp. I also recommend using the lightest pressure as possible to sharpen, as pull-throughs can remove too much metal, more so than ceramic, diamond or powered abrasive belt sharpeners. Removing too much metal can prematurely deform the cutting edge.

The Slide Sharp is a little over 1.5 inches tall and a bit under 3.5 inches long. Its compact nature enables convenient drawer storage. The manufacturer’s suggested retail price (MSRP) of $11.99 makes it incredibly affordable and provides no excuse for anyone to have dull kitchen knives. MSRP: $11.99

Camillus Extreme Edge V2 Knife & Shear Sharpener

The Camillus Extreme Edge V2 Knife & Shear Sharpener features a pull-through design with carbide media for kitchen knives and fine ceramic for shears to establish edges in quick fashion. 
The Camillus Extreme Edge V2 Knife & Shear Sharpener features a pull-through design with carbide media for kitchen knives and fine ceramic for shears to establish edges in quick fashion.

The Extreme Edge V2 Knife & Tool pull-through from Camillus is a two-for-one deal. A set of carbide abrasives addresses plain edge and kitchen knives. It also features a built-in shears sharpener.

The cylindrical body is around 3 inches in diameter. The top is cast metal and houses the carbides, while the fine-grit-ceramic shears sharpener is in the unit’s rear. The plastic body has an outdoorsy camo theme appearance. For safe operation, a suction cup at the base activates by pressing down and rotating the unit to firmly grip the tabletop surface. For scenarios where the suction cup feature isn’t feasible, it acts as a standard non-skid base.

The sharpener works OK, though I didn’t feel the carbides to be as aggressive as with other pull-throughs I’ve used. The edge it produced was sharp though not surgical sharp. At least the V2 provides a functional sharp edge, which is better than having no sharpener and a dull edge.

The suction cup base of the Camillus Extreme Edge V2 is designed to stick to a slick surface for stable sharpening.
The suction cup base of the Camillus Extreme Edge V2 is designed to stick to a slick surface for stable sharpening.

The suction cup base was a disappointment. I could not get it to cling to the slick worktop of my toolbox most of the time.  You must really press down on the sharpener and twist it to get it to stick, but it kept loosening repeatedly. However, you can still use the sharpener safely and effectively by employing the suction cup as a non-skid rubber base. Oh, and one of the carbide teeth loosened up after the first few uses, which is unacceptable. MSRP: $19.98.  

A.G. Russell Knives Field Sharpener

You can see the diamond-grit hones stored in slots in the base of the A.G. Russell Field Sharpener.  This is a completely functional, self-contained guided sharpening system that goes anywhere you do.
You can see the diamond-grit hones stored in slots in the base of the A.G. Russell Field Sharpener.  This is a completely functional, self-contained guided sharpening system that goes anywhere you do.

The A.G. Russell Knives Field Sharpener is probably the most versatile of the test bunch of kitchen knife sharpeners. Not only does it sharpen kitchen knives but also pocket knives, hunting knives and tactical knives. Such value and versatility is a hard combo to top no matter how you slice it. 

The Field Sharpener has a molded plastic base and hinged cover. You insert a pair of included 4-inch sharpening rods into two holes at a preset angle of 15 degrees. There’s a set of coarse diamond-grit rods to quickly repair a worn edge or rehab a damaged one. A set of medium-grit ceramic rods further sharpens and dials in edges to razor sharpness. The unit measures 5-by-2 inches and is compact enough for stowing in a toolbox, tacklebox, backpack or even a jacket pocket.

Place the sharpener on a flat work surface. Select the set of rods you wish to use and insert into the holes in the base. The flip-up cover secures the rods when they are tucked inside the base; when open, the cover forms a convenient guard to prevent the blade from coming down on your hand. Place one hand on the base to secure the sharpener. With your other hand, take the knife and move the blade down the rods, while pulling it across from tang to tip—two motions at once. Don’t use a lot of pressure; allow the weight of the blade to rest on the rods and move it down. Keep the blade positioned perpendicular to the tabletop surface; holding it straight up and down allows you to sharpen at the proper angle of 30 degrees inclusive.

The Field Sharpener’s flip-up cover secures the rods when they are tucked inside the base. When open, the cover forms a guard to prevent the blade from coming down on your hand.
The Field Sharpener’s flip-up cover secures the rods when they are tucked inside the base. When open, the cover forms a guard to prevent the blade from coming down on your hand.

The Field Sharpener is very effective. If you’ve used Crock Sticks or a Spyderco Tri-Angle Sharpmaker, you will take to this one easily. It requires the same motions. Unlike the Sharpmaker or Crock Sticks, it’s portable enough to take on outdoor adventures. It’s great for camping, especially if you use a variety of knives.

Given the longer length of many kitchen knives and the 4-inch rods, you must pull the blade across the rods with a bit of expediency to be able to capture the entire blade length in one downward pass. Just be mindful that this technique is more pronounced with longer blades. With shorter blades you won’t notice it as much. The round profile means the contact area of the rod to the blade is smaller and more effective at removing steel. It’s easy to use and highly effective. MSRP: $39.95.  

Work Sharp E5 Kitchen Knife Sharpener

The Work Sharp Culinary E5 uses the same flexible abrasive belt technology as used on the company’s Ken Onion Edition sharpener. Three pre-programmed sharpening modes eliminate the guesswork of obtaining a professional edge.  
The Work Sharp Culinary E5 uses the same flexible abrasive belt technology as used on the company’s Ken Onion Edition sharpener. Three pre-programmed sharpening modes eliminate the guesswork of obtaining a professional edge.

The Work Sharp E5 Kitchen Knife Sharpener is a top-of-the-line powered kitchen knife sharpener, offering multiple modes, speeds, and the latest technology in providing consistent high-quality sharpening knife after knife. The E5 was designed from the ground up as a powered sharpener that can sit on a counter full time, blending in with other appliances with a minimal footprint. Like Work Sharp’s other powered knife sharpeners, the E5 uses flexible, long-wearing abrasive belts to create an ultra-durable convex edge.

Place the blade inside each slot and the abrasives do the work. Select from one of three sharpening modes via the one-touch programming feature. The Shape mode—three rapid clicks on the power button—starts at a high speed for fast cutting and repair of worn edges, then drops down to the Refine mode—one click—at low speed for the final touch up. The Sharpen mode—two rapid clicks—runs the belt at medium speed for routine edge maintenance, followed by the Refine mode for fast touch-ups.  

Select the desired mode then alternate placing the blade in each of the slots. Watch the lights on the power panel. Whichever mode you select, a light shines next to it. Ten seconds before the machine changes modes, the light will begin flashing to warn of the upcoming transition to the next mode, or, depending on the mode, stop completely. Simply draw the blade through. The machine does all the work.

Changing belts on the Work Sharp Culinary E5 is easy. Flip down the faceplate. Press down on top of the machine with one hand to release belt tension, and, with the other hand, remove the belt. The new belt goes on in reverse order.
Changing belts on the Work Sharp Culinary E5 is easy. Flip down the faceplate. Press down on top of the machine with one hand to release belt tension, and, with the other hand, remove the belt. The new belt goes on in reverse order.

The first time you use the E5, you will be reprofiling your blades to the set 17-degree angle, which can take some time. At extra cost is an upgrade kit that includes more coarse belts, and 15- and 20-degree angle guides for enhanced versatility and quicker sharpening. MSRP: $59.95. 

The E5 works well and produces the convex edge, which is very sharp and durable. The sharpener is quiet and easy to operate, something novices appreciate. If you are serious about cooking, it is essential to have not only high-quality knives but also a high-quality sharpener. The E5 is it. MSRP: $149.95.

 

 

 
 

Other Kitchen Sharpener Options

Shenzen Knives Electric Diamond Knife Sharpener

Shenzen Knives Electric Diamond Knife Sharpener
Shenzen Knives Electric Diamond Knife Sharpener

Diamonds aren’t just a girl’s best friend. This sharpener from Shenzen Knives features an electric diamond grinding wheel with two settings designed to sharpen both steel and ceramic knives.

Its powerful motor can remove chips as large as 1mm off of ceramic knives, and it easily comes apart for cleaning. An added plus is the universal knife guide slot, which is designed to keep your knives at the perfect angle for the best possible edge on both the fine and coarse settings. Specifically for kitchen knives, this machine is not meant to sharpen scissors, hunting knives, or any other types of blades.

MSRP: $49.99

Sharp Pebble Premium 1000/6000 Whetstone

1000/6000 whetstone
Sharp Pebble Premium Whetstone Knife Sharpening Stone 2 Side Grit 1000/6000 Waterstone- Whetstone Knife Sharpener

The whetstone, and other sharpening stones, are a much more finite and meditative way to sharpen your knives. Coming in a variety of grit sizes, whetstones work by being submerged in a liquid, usually water, which enhances the stone’s ability to sharpen a blade while also allowing the chips and scrapes to wash away. Sharp Pebble offers a variety of whetstones in different grits and at different price points. (The 1000/6000 stone is a perfect stone for home sharpeners, and is the method I’ve used to sharpen my kitchen knives for the last several years. I enjoy the process of using the stone and feel it provides a quality edge whether it’s my chef knife or my paring knife.)

The majority of the stones come with an angle guide to help you get the best sharpening angle for your knife. These stones can also be used to sharpen other implements from razors to scissors to chisels.

MSRP: $40.99

Messermeister Fine Grit Honing Steel

Messermeister Fine Grit Honing Steel
Messermeister Fine Grit Honing Steel

Sometimes your knife needs honing rather than sharpening. That’s where honing steel, or a honing rod, comes to the rescue. Over time and normal use, the edge of your knives will bend and warp at a microscopic level. Honing steel works to massage the edge back into the proper position without removing as much material as sharpening would. (I hone my knives daily while sharpening them 2-4 times a year. By honing I’m able to maintain a sharp edge longer and maintain better control over my knives while I cook.)

Messermeister offers a variety of honing rods ranging from steel and ceramic to diamond. Their fine-grit rod is made of high-carbon tool steel and can be used to hone knives made from any material. It’s designed to never wear over its lifespan and should be able to hone your knives’ edges for decades.

For a fair price, you can’t go wrong with this rod, and your knives will thank you for it.

MSRP: $24.95 (10-inch), $29.95 (12-inch)

Worksharp Electric Kitchen Knife Sharpener

Worksharp Electric Kitchen Knife Sharpener
Worksharp Electric Kitchen Knife Sharpener

For a quality all-rounder, look no further than Worksharp’s newest electric sharpener. Roughly the size of a softball, the sharpener effortlessly sharpens anything you can throw at it in the kitchen including scissors and serrated knives.

Its sharpening slots feature built-in 20-degree angle guides so each edge comes out at a perfect angle. Beyond just sharpening, the device features a ceramic honing wheel as well that allows you to maintain your edge every day.

MSRP: $59.95

Editor’s Note: Mike Abelson contributed to this story

2022 BLADE Show Texas Award Winners

Everything is bigger in Texas. That includes knife competitions. BLADE Show Texas’ first year in the Fort Worth Convention Center March 18-19, 2022, the BLADE Show Texas Awards turned out a host of excellent entrants in 11 factory and custom knife categories. The knives were judged by a panel of top knifemakers from across the industry, who evaluated each for superior utility, design, creativity, materials, aesthetics, and feel, among other traits.

BLADE Show Texas Custom Knife Winners

Best Art Knife and Best in Show: Jean-louis Regel

Best EDC: J.R. Cook

https://youtu.be/ecHMN-7ykfg


Best Slip Joint: Luke Swenson

Best Kitchen Knife: Steven Koster

Best Bowie: Jean-louis Regel

Best Fighter: Veronique Laurent

Best Hunter: Tommy Gann

Best Folder: Veronique Laurent

Best Damascus: Ben Pittman

Best of the West Metalsmith: Wilson Capron

Best of the West Leathersmith: Joe Schussler

BLADE Show Texas Factory Knife Winners

Best Fixed Blade and Best in Show: Microtech Bastinelli

https://youtu.be/15SXFgiX37A

Best EDC: Heretic Medusa Auto

Best Folder: Pro-Tech Terzuola

Chute Knife: Full-Spectrum Warrior

A fine example of a tool and weapon of war, the chute knife more than rose to fulfill the roles for which it was intended.

Harry Archer was a somewhat shadowy figure. At the height of the Vietnam War, he was engaged in nasty business—fighting a stealthy enemy in a steaming jungle, sometimes up close and all too personal.

Those who knew Archer acknowledged that some of his exploits were “larger than life.” They considered him an early non-movie version of author David Morrell’s fictional character of John Rambo*. Still, Archer was real, flesh and blood. And it seems altogether fitting that responding to his need for knives that “deliver” in a tight spot—survival, seconds along the fine line between life and death—he would come to know and rely on another legend.

According to John Denton, perhaps the world’s foremost authority on the knives of BLADE Magazine Cutlery Hall-Of-Fame® member Bob Loveless, Loveless and the man he came to describe as the “head of CIA operations in Vietnam” were introduced to one another by knife writer/Cutlery Hall-Of-Famer Ken Warner. It followed that Loveless made several knives for Archer’s use in the field, among them a fine sub-hilt and stag-handle example of his well-known Big Bear, along with several other  Big Bears. Loveless’s close friend and fellow maker Steve Johnson was working in Bob’s shop at the time and participated in crafting these. A fighter in a tulip wood handle is another cold beauty.

Johnson worked with Loveless from June 1971-October 1974 in the Lawndale and Riverside, California, shops. Steve had a hand in the production of the prototype chute knife in the earliest days, and 23 years later signed a photograph for John Denton attesting to his work on that piece of history. Steve’s inscription reads in part: “This is to certify that I, Steven R. Johnson, worked on the Archer ’chute that is numbered ‘AP-003’ while in Lawndale, CA, approximately 1971-72.”
Johnson worked with Loveless from June 1971-October 1974 in the Lawndale and Riverside, California, shops. Steve had a hand in the production of the prototype chute knife in the earliest days, and 23 years later signed a photograph for John Denton attesting to his work on that piece of history. Steve’s inscription reads in part: “This is to certify that I, Steven R. Johnson, worked on the Archer ’chute that is numbered ‘AP-003’ while in Lawndale, CA, approximately 1971-72.” (images courtesy of John Denton)

Then there is the well-known Harry Archer chute knife, a versatile fixed blade with good looks and the ability to travel light but cut paracord for a quick exit from a tangled parachute shroud, and with a stout spine for prying loose from the wreckage of a helicopter. The chute knife was made for the jungle. It was made for Harry Archer.

“It seems that Loveless had been left out of a book by Warner, and Loveless sent Ken some knives to review,” Denton recalled. “It just so happened that Archer was there with Warner. Harry saw the knives and bought them all.”

Johnson worked with Loveless from June 1971 to October 1974 in both the Lawndale and Riverside, California, shops. He had a hand in the production of the prototype chute knife in the earliest days and 23 years later signed a photograph for Denton attesting to his work on that piece of history. Steve’s inscription reads in part: “This is to certify that I, Steven R. Johnson, worked on the Archer ’chute that is numbered ‘AP-003’ while in Lawndale, CA, approximately 1971-72.”

Johnson explains that the chute knife is a fairly small, compact fighter and survival knife, short, light, double-edged and strong, but not made in stock thicker than 3/16 inch. Holes for thongs are placed in the rear of the handle and the guard for lashing the knife to a pole or limb to make an improvised spear. It rides into action atop a chest pack or secondary parachute for quick, easy access. Claims that Warner had a hand in the design are unconfirmed, but “the chute” simply looks the part of the warrior’s dependable asset.

“You’re able to cut both ways with the knife via the swipe of an arm or hand,” Johnson related. “Specifically, it’s for cutting parachute cord should it be tangled or caught in a tree. It’s a knife that a pilot, paratrooper or soldier should carry, and it would not be a burden but useful and available in every situation.”

HARRY ARCHER LORE
Stories of Archer’s combat prowess have been told and retold, but to raise awareness of the immediacy of a close-in fight, nothing is better than the harrowing tale that Denton remembers Loveless repeating. John points to a photo of a vintage Big Bear, identifies it as a knife that Archer took into combat, and says, “Harry and his men got into a hand-to-hand fight, and the tip of the blade was broken off inside the enemy. Harry took the knife back to Bob to fix, and Loveless said, ‘Where’s the tip?’ Harry replied, ‘It’s still in the rib cage of the Viet Cong soldier.’ So, Loveless fixed the blade.’”

Made in Bob Loveless’s Lawndale, California, shop about 1973-74, this chute knife in ivory Micarta® is stamped BR-003. It was made for the Brass Rail, a famous gun shop in Hollywood, California, where all the celebrity types hung out to see guns and knives. Note the holes in the guard for lashing the knife to a pole to make a spear.
Made in Bob Loveless’s Lawndale, California, shop about 1973-74, this chute knife in ivory Micarta® is stamped BR-003. It was made for the Brass Rail, a famous gun shop in Hollywood, California, where all the celebrity types hung out to see guns and knives. Note the holes in the guard for lashing the knife to a pole to make a spear. (images courtesy of John Denton)

Like the Big Bear and other Loveless creations, the chute knife has its place in the lore of Harry Archer. After he collaborated to produce the prototype, Johnson continued to work with Loveless on more of the chute knives. He remembers meeting Archer in the California shops.

“Loveless really admired Archer and his adventures in the Vietnam War era, working with USAID**, the CIA and different assignments in various parts of the world,” Steve commented. “[Harry and I] discussed life in camp in Vietnam, interactions with Vietnamese soldiers and personnel with whom he was serving. That was quite interesting.”

Steve calls the chute “one great knife” and remembers conversations in Lawndale when the veteran operative praised it as light and small enough to carry so that it could always come along on a mission. Johnson also made a chute knife for Archer and continues to produce his own model today.

“We worked together on Archer’s order for a ‘Johnson’ version of a chute knife on a bench in the rear of Bob Loveless’s shop, in his garage in the back of his house in Lawndale,” Steve smiled. “Archer asked me to make my version, which we—mostly he—designed in the early 1970s. He did a drawing for me. The 154CM blade was about 4.5 inches long, the handle slim and a bit longer than normal, and it had a large thong tube, three handle screws, a stag handle, and checkering on the top and bottom of the tang just behind the guard.”

Bob Loveless (left) and John Denton (right)
Bob Loveless (left) and John Denton (right)

For Johnson, working with Archer was a pleasure and a defining moment in his illustrious knifemaking career, which, after recovery from a serious accident, took him from Loveless’s shop to his own space in Manti, Utah, more than 40 years ago. “Harry Archer was a great guy who appreciated my work, as well as Bob’s,” Steve added, “and I made him a few knives after California. He was very easy to talk to, respected others, and he really was a man of intrigue and adventure. And Bob Loveless treated me like a son.

“I’m making a chute knife for Atlanta [Steve was interviewed prior to BLADE Show 2021] as we speak, with the blade polished so far, instead of the top grind being just the length of the clip,” Johnson concluded. “I use the pattern that Loveless gave me when I left his shop in Riverside in 1974 or 1975. This particular knife is going to have a stag handle and stainless steel fittings. I’ll make more when asked, and I still have a few on order in my books.”

Long-time maker and designer Bob Dozier was a friend of Loveless and went on to design a chute knife for Cutlery Hall-Of-Famer A.G. Russell. Though his only acquaintance with Harry Archer is through the recollections of A.G., who knew him, Bob says his version of the chute knife remains in demand for one simple reason: “It sells.”

Dozier turns out his chute knife with a 4.75-inch D2 tool steel blade and overall length of 9.75 inches. The handle is green canvas Micarta® “because Goldie [Russell] won’t let me put anything else on them. I’ve got some blades hanging right now, getting ready.”

The “RR” on the guard of this Loveless chute indicates it was for the Ram Rod gun store in New Castle, Indiana. Early on Ram Rod sold knives by Loveless, Bill Moran, Ron Lake, W.W. Cronk and others. It appears here with a Smith & Wesson Model 41 modified by Loveless.
The “RR” on the guard of this Loveless chute indicates it was for the Ram Rod gun store in New Castle, Indiana. Early on Ram Rod sold knives by Loveless, Bill Moran, Ron Lake, W.W. Cronk and others. It appears here with a Smith & Wesson Model 41 modified by Loveless.

Dozier is familiar with the Loveless chute knife configuration but never had the Loveless pattern. He looked at the earlier chute knife profile and made some tweaks. “My handles are like the Loveless, but I don’t cut the butt off as square as he did. I leave more of a point on it than he did. Mine is still mostly like Bob’s, and he was one of the first to make a really good slab-handled knife. That’s one reason why most of us have copied him.” Dozier’s chute knife, designed and built for A.G. Russell Knives, has a manufacturer’s suggested retail price of $895.

SAGA of The CHUTE
The saga of the chute knife certainly has a human side. While Denton estimates that early Lawndale chute knives might fetch as much as $14,000 if found for sale today, and chute knives made in Riverside command up to $12,000 each, they are desirable on the collector market. Nonetheless, the greatest value of the chute knife lies in its lifesaving and protective capability in the hands of a dedicated professional such as Harry Archer.

Through those years of association, Loveless and Archer became friends, sharing a common bond of respect and admiration for the best in fighting and utilitarian knives.

“Loveless said that Harry would come by his shop after periods of being in the jungle for months at a time,” Denton remembered. “He used Bob’s place to unwind and try to become civilized again before heading home to Virginia. But Loveless also said, ‘Harry was like a wild animal when he came to the shop, trying to keep his head straight before he saw his family.’”

Whenever Harry Archer ordered several Big Bear fighters from Bob Loveless, Loveless said Archer told him to “send the bill to the Pentagon.” From top: the Big Bear Harry broke the tip off inside a Viet Cong soldier during the Vietnam War; tulipwood fighter with skull cracker; Loveless/Johnson sub-hilt with the initials HJA for Harry J. Archer; boot knife with skull cracker; and one Loveless called the Pig Sticker.
Whenever Harry Archer ordered several Big Bear fighters from Bob Loveless, Loveless said Archer told him to “send the bill to the Pentagon.” From top: the Big Bear Harry broke the tip off inside a Viet Cong soldier during the Vietnam War; tulipwood fighter with skull cracker; Loveless/Johnson sub-hilt with the initials HJA for Harry J. Archer; boot knife with skull cracker; and one Loveless called the Pig Sticker. (image courtesy of John Denton)

The chute knife is indeed a fine example of a tool and weapon of war rising to fulfill the roles for which it was intended. It remains a popular pattern because of its looks, quality and versatility. And for one other reason in particular: It helped men like Harry Archer survive the most desperate of situations and make it home.

*In actuality, Morrell based the Rambo character on Medal-Of-Honor recipient Audie Murphy.

**USAID is the acronym for United States Agency for International Development, with the inference here being that in this instance it functioned as a cover for the CIA.


More On Bob Loveless Knives:

  • 15 Best Bob Loveless Knives of All-Time
  • The Legacy of the Bob Loveless Dropped Hunter
  • Merritt-Loveless Knives Do Indeed Hold Merit
  • Fourth In Greatest Loveless Knife Designs Series
  • Blade Show Texas And Texas Gun Experience Team Up

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    Blade Show Texas and Texas Gun Experience have teamed up to provide Blade Show Texas attendees a night of hands-on experience in a safe and managed environment. Blade Show Texas attendees with PROOF of attendance (show receipt or wristband) are invited to a private demo event on Saturday evening March 19, from 7 p.m. to 10 p.m. at 1901 S Main St, Grapevine, TX 76051.

    Springfield Hellion
    Springfield Hellion

    The shooting experience will be limited to the first 200 attendees or until the ammunition runs out. For further details and to secure a guaranteed shooting experience, stop by the Texas Gun Experience booth by the SHOW ENTRANCE and subscribe to one of the following magazines: BLADE, Gun Digest, RECOIL, CONCEALMENT, OFFGRID.

    EXPERIENCE THE FOLLOWING:

    ATAC 300black
    ATAC 300black
    Streak AMMO
    Streak AMMO

    WIN AWESOME PRIZES:

    Hellcat Pro
    Springfield Armory Hellcat Pro

    Throughout the evening, lucky attendees will win the following prizes:

    RMT Nomad
    RMT Nomad

    What’s On Tap For BLADE Show Texas 2022

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    Bigger and better than ever, BLADE Show Texas has something to offer everyone deep in the heart of the Lone Star State.

    A switch to the plush Fort Worth Convention Center, an expanded roster of international and domestic custom and factory knifemakers and much more promise to make BLADE Show Texas one for the record books March 18-19 in Fort Worth.

    Formerly known as the International Custom Cutlery Exposition (ICCE) and held last year at the Fort Worth Stockyards, the new name of BLADE Show Texas and the new venue are all part of the event’s continued revamping under the umbrella of the world’s largest and most important knife show operation, the BLADE Show, the latter which will be June 4-6 at the Cobb Galleria Centre in Atlanta.

    But first thing first—and that thing is BLADE Show Texas.

    Approximately 300 exhibitors will be on hand to display their hottest knives, knifemaking supplies and more. Among those exhibitors are members of both The Knifemakers’ Guild, the American Bladesmith Society and many other unaffiliated makers as well. Also exhibiting will be a number of cowboy artisans to show off their creative works in spurs, bits and similar gear in a special section of the Exhibit Hall E-F called Cowboy Alley. All will gather in the expansive Fort Worth Convention Center in the heart of downtown Fort Worth. Spanning 14 city blocks of the city’s central business district, the convention center is surrounded by four-star hotels, restaurants, shops, galleries and assorted performance venues, with free transportation provided throughout the downtown area via Molly the Trolley.

    Helping make the show a reality are its sponsors, which include Smoky Mountain Knife Works, WE Knife Co., Civivi, Hogue Knives, New Jersey Steel Baron and The Blade Bar.

    Get Your BLADE Show Texas Tickets Here!

    Top Exhibitors

    Last year’s show was one of the first major knife events to return after the pandemic had caused a number of other shows to cancel, and people who both attended and exhibited gave it rave reviews. Many makers sold out and many who didn’t sell out didn’t miss by much. Bubba Crouch, who, along with many other members of the South Texas Cartel of custom slip joint makers returns this year, said it was the best-attended show he’d been to since BLADE Show 2019. “There was a lot of money in the room and a lot of veteran-type collectors,” he observed. “I brought three or four customers who’d never been to a knife show and they were overwhelmed with all the talent.”

     Coyote jaws, 1912 bois d’arc and a 1941 trap tag highlight the handle of the Trapper Bowie by BLADE Show Texas exhibitor Jason Fry. Blade damascus that includes among its forged components a vintage Newhouse trap spring is clad over a random damascus core. Overall length: 13 inches.
    Coyote jaws, 1912 bois d’arc and a 1941 trap tag highlight the handle of the Trapper Bowie by BLADE Show Texas exhibitor Jason Fry. Blade damascus that includes among its forged components a vintage Newhouse trap spring is clad over a random damascus core. Overall length: 13 inches.

    This year’s array of talented artisans promises to be even better. An incomplete but representative sample of domestic and international exhibitors in assorted categories includes:

    • Bladesmiths: Bill Burke; Brion Tomberlin; Bruce Bump; Murray Carter; Jerry Fisk; Harvey Dean; Jason Fry; South Africa’s Henning Wilkinson; J.W. Randall; James Cook; James Rodebaugh; Jason Knight; Jean Louis Regel of France; Josh Fisher; John Horrigan; Kelly Vermeer Vella; Lin Rhea; Mike Tyre; Rick Dunkerley; Steve Schwarzer; Scott Gallagher; Shane Taylor; Shawn Ellis; Shayne Carter; Belgium’s Veronique Laurent; and Tommy Gann;
    • Slip joint makers: Bill Ruple, Chris Sharp, Bubba Crouch, Burt Flanagan, P.H. Jacob, Enrique Pena, Tom Ploppert, Stanley Buzek, Luke Swenson, Tim Robertson, Tobin Hill and Trae Gaenzel;
    • Assorted other top makers: Allen Elishewitz, Brian Fellhoelter, Peter Carey, Dennis Friedly, Johnny Stout, Tom Krein, Lee Williams, Jeremy Marsh, Princeton Wong, Brian Nadeau, T.R. Overeynder, Todd Begg, Scorpion 6 Knives and Michael Zieba;
    • Factory knife/accessory companies: Fox Knives, Heretic Knives, Hogue Knives, KeyBar, Liong Mah Designs, Microtech, Pro-Tech, Reate, RMJ Tactical, Squid Industries, TOPS Knives, White River Knife & Tool, WE Knife/Civivi and Wicked Edge Precision Sharpeners; and;
    • Knifemaking/knife equipment suppliers: Culpepper & Co., Damasteel, Evenheat Kiln, Fine Turnage Productions, Jantz Supply, Knife & Gun Finishing Supplies, Moen Tooling, Nichols Damascus, Paragon Industries, Pops Knife Supply, Rowe’s Leather, Vegas Forge Damascus and Wuertz Machine Works.

    BLADE Show 2021 Best Slip Joint winner Luke Swenson (left), Bill Ruple (right) and assorted members of the South Texas Cartel will conduct the demo How to Make a Single Blade Trapper at 12 p.m. Saturday in Room 104. The slip joint below is Ruple’s ax-handle single-blade. (SharpByCoop images)
    BLADE Show 2021 Best Slip Joint winner Luke Swenson (left), Bill Ruple (right) and assorted members of the South Texas Cartel will conduct the demo How to Make a Single Blade Trapper at 12 p.m. Saturday in Room 104. The slip joint below is Ruple’s ax-handle single-blade. (SharpByCoop images)

    BLADE Show Texas Awards

    The knife awards for the Texas BLADE Show have been especially tailored this year to address the specialties of the exhibiting makers. As a result, the awards in the custom category will be Best EDC, Best Slip Joint, Best Kitchen Knife, Best Fixed Blade, Best Folder, Best Damascus, Best Art Knife and Best in Show. Each winner will be judged in terms of how well it fits the category, quality design, construction and materials, fit and finish, line and flow, and the other intangibles that identify most top knives.

    The knife awards in the factory category will be Best EDC, Best Fixed Blade, Best Folder and Best in Show, with each winner judged in the same terms as those used to rate the custom winners as outlined in the preceding paragraph.

    Demos

    The BLADE Show franchise is renowned for its cutting-edge demos, and those for BLADE Show Texas maintain that tradition. All are free of charge to show attendees. On Friday those demos will include:

    Joe Maynard of Primitive Grind will provide free knife sharpening and hands-on demos in his Mobile Forge all day long each day of the show.
    Joe Maynard of Primitive Grind will provide free knife sharpening and hands-on demos in his Mobile Forge all day long each day of the show.

    12 p.m., Grinding Seminar, Room 104: Using only four abrasive belts on his Moen Tooling Platen and grinding fixture, Jerry Moen of Moen Tooling will show you how to apply a bevel grind in a 2,000-grit finish.
    2 p.m., Fundamentals of Inlay, Room 104: Award-winning bit-and-spur maker Wilson Capron will demonstrate several different inlay styles and techniques and the tools to do them with, styles and techniques that can be applied to assorted media;
    3 p.m., How to Make the X-Rhea Knife, Room 104: ABS master smith Lin Rhea will outline the details that go into the making of his X-Rhea knife, including variations on a theme, how the design came to be, how to forge it and more.
    All Day, Free Knife Sharpening and Hands-On Demo, the Mobile Forge: Joe Maynard of Primitive Grind will provide hands-on demos and free knife sharpening.
    Saturday’s demos will kick off at 10:30 a.m. in Room 104 with a repeat rendition of Jerry Moen’s Grinding Seminar. In addition, Joe Maynard will conduct his All-Day Free Knife Sharpening and Hands-On Demo in the Mobile Forge. The day’s other seminars will include:
    12 p.m., How to Make a Single Blade Trapper, Room 104: Award-winning makers Luke Swenson and Bill Ruple and other members of the South Texas Cartel will show you how it’s done based on Swenson’s video tutorial “Slipjoints with Luke Swenson.”
    1:30 p.m., Leather Sheath Making Demo, Room 104: Joey Dello Russo of Imperial Leather Works will give a complete rundown on how to make a sheath, including measuring the blade, leather thickness, welt dimensions, belt loop location, and sizing, laying out and drawing the pattern.

    Texas Gun Experience

    Blade Show Texas and Texas Gun Experience have teamed up to provide a night of hands-on experience in a safe and managed environment. Show attendees are invited to a private demo event on Saturday evening from 6 p.m. to 10 p.m. Only those that have a BLADE Show Texas wristband will be eligible to attend to the TGE event and are eligible to win the following giveaways:

    • Springfield Armory’s Hellcat Giveaway
    • Springfield Armory’s Hellion Bullpup Giveaway
    • Ammo from AMMO, Inc
    • Ammo from Global Ordnance
    • Possible Ear Protection from AXIL Earbud Hearing Protection
    • RifleScope from Accufire
    • And other products…

    For more information on the show, pick up your special show program at the event itself or visit bladeshowtexas.com. For more information on the Fort Worth Convention Center, visit fortworth.com/convention-center.

    9-11 Knives: Custom Memorials To The Tragic Day

    The atrocity that shocked the world continues to transform it, and knives, too. Here is a look at some of the memorials 9-11 spawned from that fateful day.

    It began as an ordinary Tuesday. It ended with the world changed forever.

    The atrocity of the terrorist attacks at 8:45 a.m. EDT on Sept. 11, 2001, will never be forgotten. Now, 20 years after planes crashed into the World Trade Center in New York, the Pentagon in Washington, D.C., and a field in Shanksville, Pennsylvania, retrospect brings not only memories of sadness and profound loss, but also an acknowledgment of the heroism of 9-11 and the humanity that emerged.

    A measure of that humanity took the form of custom knives made from the twisted and scarred steel of the World Trade Center (WTC) buildings—forged once in the conflagration of that terrible day and then again in tribute to lives lost, and for the benefit of those who miss them and live on.

     Keith Kaiser (right) was in Ladder Company 131 of the New York City Fire Department that reported to the World Trade Center on 9/11. In 2003 he enlisted several leading makers to produce knives with blades made from WTC steel. Those makers, with the exception of Mel Pardue, from left are: Bob Terzuola, Bob Dozier, Allen Elishewitz, Gil Hibben, and Pat and Wes Crawford.
    Keith Kaiser (right) was in Ladder Company 131 of the New York City Fire Department that reported to the World Trade Center on 9/11. In 2003 he enlisted several leading makers to produce knives with blades made from WTC steel. Those makers, with the exception of Mel Pardue, from left are: Bob Terzuola, Bob Dozier, Allen Elishewitz, Gil Hibben, and Pat and Wes Crawford. (Eric Eggly/PointSeven image)

    Ladder Company 131 (L131) and Engine Company 279 (E279) of the New York City Fire Department (FDNY) were housed in the Red Hook section of Brooklyn on 9-11. Keith Kaiser was a member of L131. Moved later to enlist the support of several custom makers to produce knives with blades made from WTC steel, Keith remembers the horrific day vividly.

    “Because of the proximity to lower Manhattan, both companies started to gear up,” he recalled. “As we were approaching the tunnel into lower Manhattan, we saw the second plane hit the south tower. The engine company went into the buildings first, and the ladder company soon followed. L131 was in the lobby of the hotel on the ground floor of the south tower when it fell. We breached a wall and got out a group of civilians before we realized what was going on. The engine company was never found.”

    Five members of E279 were killed, and the FDNY lost 343 firefighters in all. Since then, according to Kaiser, nearly as many have died from 9-11-related cancer and other illnesses. His older brother, Wayne Kaiser, an electrician who worked to restore communications in the wake of the terrorist attack, recently died of illness due to extended exposure to toxic dust and debris.

    Keith was seriously injured on 9-11. “Oddly enough, my getting injured probably saved my life because I was not able to dig in the pile subsequently,” he said. “I was looking for something to occupy my mind and time, and one of the men lost from my company, Christian Regenhard, was a knife collector. I thought I would try to get my hands on some steel and get knives made out of it for charity and to keep me involved.”

    Early efforts to get the project started were difficult, but Kaiser persisted. Eventually, he contacted several of the biggest names in custom knives and secured their commitment to contribute to a benefit for the New York Firefighters Burn Center Foundation. Bob Terzuola, Bob Dozier, Jerry Fisk, Pat and Wes Crawford, Allen Elishewitz, and BLADE Magazine Cutlery Hall-Of-Fame® members Gil Hibben and Mel Pardue made one knife each with blades incorporating steel from the fallen twin towers (page 90, August 2003 BLADE®).

     Murray Carter holds the last two knives he made of WTC steel as part of a special fundraising project that included FDNY343 (fdny343.org) and Building Homes For Heroes
    Murray Carter holds the last two knives he made of WTC steel as part of a special fundraising project that included FDNY343 (fdny343.org) and Building Homes For Heroes (buildinghomesforheroes.org). (Murray Carter image)

    “It was planned with the help of Christian’s father, who was a New York City police detective,” Terzuola said. “Seven knifemakers, including myself, volunteered their time and materials. Keith presented the idea to us and offered to supply a piece of steel from the wreckage of the fallen towers to each knifemaker, from which they could make a knife of their choosing.”

    The knives included signature works: a Dozier damascus folder; an Elishewitz folder; a CQB from Terzuola; a Hibben dagger with scrimshaw handle; a skeletonized folder from the Crawfords; a damascus folder from Pardue; and a damascus stag Sendero hunter from Fisk.

    The task brought the added challenge of making the Trade Center steel usable for knife blades. “It was low carbon structural steel,” Dozier related, “and I asked Daryl Meier to make damascus for me. At the first show after 9-11, Keith brought some steel to me and wanted me to make a knife with it. I wouldn’t take it. A friend of mine who was a state police investigator here in Arkansas said to leave it alone because it was evidence. Then about a month later, a big cardboard box came in the mail and there was the steel. I cut it into pieces and Daryl made some ladder-pattern damascus.”

    Once the knives were gathered, they became tangible remembrances. “They were placed in a beautiful cocobolo box with a beveled glass top that was etched with the World Trade Center,” Terzuola commented. “The idea then was to put them up for auction for the benefit of the burn center. Keith sent them around to various museums prior to the auction, and after several years they almost became permanent exhibits in some places.”

    Keith reached out again to Terzuola, who helped arrange an auction, and the set sold in June 2020 with the proceeds benefiting the hospital. “Keith sent me the knives, and I cleaned them up and got hold of Rock Island Auction in Illinois, one of the top auction houses for knives and firearms,” Bob states. “They did a beautiful two-page spread in their catalog and after the auction sent a check directly to the burn center.”

    Murry Carter Knives 9-11 Custom

    Like so many others, the atrocity of 9-11 touched custom knifemaker Murray Carter significantly. He was asked to partner with FDNY343, an organization of retired New York firefighters dedicated to keeping the memory of those lost on 9-11 alive, and Building Homes for Heroes, a charitable enterprise that provides homes for those injured while serving their country and in the 9-11 attacks.

    Ryan Johnson was just starting up his RMJ Tactical when 9-11 shook the world. The U.S. military was looking for something that would punch through body armor and the RMJ Eagle Talon hawk, featured on the cover of the March 2002 BLADE®, filled the bill. RMJ Tactical took off and is one of today’s leading hawk makers with such models as the Shrike.
    Ryan Johnson was just starting up his RMJ Tactical when 9-11 shook the world. The U.S. military was looking for something that would punch through body armor and the RMJ Eagle Talon hawk, featured on the cover of the March 2002 BLADE®, filled the bill. RMJ Tactical took off and is one of today’s leading hawk makers with such models as the Shrike.

    Carter has produced several kitchen and outdoor knives, each incorporating a laminate of Trade Center steel with a 1084 carbon steel core. The motivation to produce the knives was strong, and Murray notes that the components of fire, water and stone were present both in the 9-11 incidents and the making of the knives. He reasons that fire enabled the forge, water quenched the blades and stone honed them into tools. Conversely, fire brought the towers down, water hampered rescue efforts, and lives were lost in the crush of stone.

    “So, the same elements are here in the knives, and they bless people daily,” Murray explained. “When iron is red hot, that’s how we get steel, and some of the victims were burned, the elements fused in a chemical trade. The depth of the fusion was dependent on time and it was brief. So, I didn’t want to do much grinding in order to leave these elements in the surface of the steel.”

    One of Carter’s kitchen knives was auctioned for $10,500 and the proceeds were given directly to Homes for Heroes. He calls the effort, concluded in the spring and autumn of 2017, an honor and one of the most humbling tasks of his long knifemaking career.

    RMJ Tactical 9-11 Spike Hawk

    Ryan Johnson was just starting up his Chattanooga, Tennessee-based RMJ Tactical when 9-11 shook the world. He had always been interested in tomahawks, and was making pipe and spike hawks before that desperate day. Then, things changed quickly.

    “I had made a spike hawk and a gentleman saw one of them on my website,” Ryan remembered. “He was with Air Force security forces and said, ‘We’ve got some guys securing air strips, and we’re looking for something that will punch through body armor.’ He said my French-and-Indian-War-style hawk looked perfect for the job.”

    The seven knives from Keith Kaiser’s 9/11 memorial project were placed in a beautiful cocobolo box with a beveled glass top etched with the World Trade Center.
    The seven knives from Keith Kaiser’s 9/11 memorial project were placed in a beautiful cocobolo box with a beveled glass top etched with the World Trade Center. (Eric Eggly/PointSeven images)

    The first shipment of five spike hawks had just gone out before 9-11. “The same guy called me up and he was already in the Gulf,” Ryan said. “He said to get busy making these things because they would be big.”

    Like lightning, the demand for hawks soared—not only with the catalyst of 9-11, but also with the wars in Iraq and Afghanistan that followed. “I received a call from a gentleman working as an attaché to Donald Rumsfeld [Secretary of Defense] and made him a hawk. He sent me a picture back of him in his office at the Pentagon with a letter that said when the planes hit the towers, all the brass in the Pentagon were out in the hallway in front of his office passing that hawk around. A few moments later, a plane hit the Pentagon. Just before that happened, an admiral had walked by and said, ‘This war will be fought by hawks at the ends of the hands of soldiers.’”

    A short time later, a story on Ryan’s hawks appeared in the Chattanooga newspaper and was picked up by the Associated Press, ultimately appearing in countless media outlets. “The article was on making hawks for the military,” Johnson recalled, “and before long Green Beret units were getting in touch with me and asking why they weren’t getting hawks. When you look back at the early days of the wars, Task Force Dagger included the first 300 special forces and others into Afghanistan. We had hawks going in with them.”

    Orders kept coming, and civilian deliveries were postponed to fill the demand from the military as RMJ Tactical got started. Twenty-five Eagle Talon hawks went to Marines in the town of Najaf, Iraq, just before the battle for control of the city of Fallujah.

    “I got a phone call concerning those 25 hawks,” commented Ryan, “and it was from the wife of a Marine officer. She said there was a plane leaving that night with room aboard for the shipment if we could get it ready. I called my friend Richard Carmack and knew his kids might have the time to help wrap the handles if I could provide the pizza and a movie. Now, Richard makes sure things run right here, his son Jonathan is our production manager and I’m still working in design.”

    Conclusion

    The atrocity of 9-11 and the lengthy conflicts that emanated from it continue to echo through the lives of every American. Remembrance is tinged with vigilance and the pledge to never forget the sacrifices of those lost.

     Here are the beginning (bottom level), middle (mid-level bar of steel) and end products (top level) Murray Carter used to forge weld World Trade Center iron into a usable blade with a 1084 core. The blade is water-quenched for maximum sharpness and edge retention, and the blade surface still retains the soul-infused character of the WTC steel.
    Here are the beginning (bottom level), middle (mid-level bar of steel) and end products (top level) Murray Carter used to forge weld World Trade Center iron into a usable blade with a 1084 core. The blade is water-quenched for maximum sharpness and edge retention, and the blade surface still retains the soul-infused character of the WTC steel. (Murray Carter image)

    Though nothing is for sure at this time, there may yet be other knives produced with the venerated World Trade Center steel. Terzuola still has a small amount of the steel but probably not enough for another knife blade. He is considering a knife with Trade Center steel bolsters and G.L. Hansen Micarta® that includes a thin blue line in its composition. Proceeds from the sale of such a knife would go to benefit a law enforcement officers relief fund.

    Stainless Damascus: Challenges In Forging

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    Stainless damascus knives look fantastic and resist rust in the process, but present the knifemaker with a host of challenges.

    It’s not easy forging stainless steel. It’s harder still to forge damascus patterns out of it. Nonetheless, those who specialize in forging stainless damascus for sale to both factory and custom knifemakers, who spend their days before a power hammer turning out billet after billet, say the material is as hot as ever. Meanwhile, they’ve developed a couple of tricks to keep the welds sure, the patterns crisp and the innovation marching forward.

    “There’s just things that I’ve been able to do now that I thought I wouldn’t have been able to do when I first started,” said Mike Norris, a smith of stainless damascus since the mid-1990s. “For instance, I actually make Turkish twist damascus in stainless.”

    Norris runs a one-man operation in his Kentucky shop. In a moment when he wasn’t moving between his forge and Blanchard grinder, he explained part of the process. “When you forge carbon steel, you can use flux. You can just stack the layers up and flux ’em and stick it in a fire and make it weld like that. With stainless, you have to have a controlled atmosphere around the billet,” he explained. “Flux doesn’t work on it.”

    Stainless Damascus Forging Process

    If the weld in a carbon damascus billet doesn’t take, a smith may have an opportunity to get another whack at it. No so with stainless damascus. There’s one shot and if it doesn’t fuse, the billet heads to the scrap pile. Moreover, no oxygen can touch the stainless steel during the process. While other smiths build a can, fitting metal in some kind of container, fusing it shut and then launching into forging, Norris uses stainless foil.

    Herucus Blomerus outfits his HB 18 PHIRI folder in a blade of Intrepid stainless damascus forged by Chad Nichols Damascus. (SharpByCoop image)
    Herucus Blomerus outfits his HB 18 PHIRI folder in a blade of Intrepid stainless damascus forged by Chad Nichols Damascus. (SharpByCoop image)

    Stainless damascus is as popular as ever, Norris says. His patterns most in demand are Fire Clone and Hornet’s Nest, and he typically forges them from 19C27 and 302 stainless and D2 tool steels. In the past few years, he said he’s seen many makers grind blades from san-mai, a blade material with a core of hard steel sandwiched by softer ones.

    Tired of seeing a core sit off center on a finished knife, lopsided between two outer layers, Norris developed straight-core san-mai. He’ll cut a damascus billet in half, sandwich it between sides of an XHP stainless, and forge weld it all together. The result keeps the core centered and the pattern undistorted. That way when the maker takes the steel to the grinder, the core is “gonna be there every time,” he said.

    All that effort helps the end-user rest easy, Norris opined. Instead of worrying about caring for a carbon blade, a stainless damascus one has the corrosion resistance and can look good doing so. One other benefit, Norris said: it can hold its contrast. The knife Norris has taken bowhunting for about two decades—made with one of his early billets of stainless damascus—looks almost as good as the day he made it. “And,” he exclaimed, “I’ve skinned a lot of deer with it!”

    Experimenting With Stainless Damascus

    Forging stainless damascus requires a willingness to go off map. It’s not the land of 1080 carbon steel.

    Fire Clone stainless damascus by Mike Norris is the blade steel for a Jonas Iglesias folder. (Image courtesy of Mike Norris)
    Fire Clone stainless damascus by Mike Norris is the blade steel for a Jonas Iglesias folder. (Image courtesy of Mike Norris)

    Chad Nichols of Chad Nichols Damascus can typically devote time to experiment in December, when business slows down somewhat and he and his shop of five have a little extra time. Plus, the summer temperatures in his Mississippi-based locale can sometimes get downright hellish.

    Chad’s shop turns out a range of knife materials, including titanium damascus, Mokuti, carbon damascus and stainless damascus. Boomerang and Wave Pool have been damascus patterns popular with his customers, as have the san-mai-type billets.

    According to Chad, damascus essentially breaks down into two basic patterns: raindrop and ladder. Lately, though, he’s been trying out new types of steel. He’s been forging san-mai billets with unusual core steels. Hearing recently that CPM MagnaCut, a 4V-type of steel, might be the next hot blade material, he started using it as the core.

    Tempest by Brian Nadeau offers up a blade of stainless damascus in NitroV by Vegas Forge. The frame is titanium, zirconium and AKS Timascus™. (SharpByCoop image)
    Tempest by Brian Nadeau offers up a blade of stainless damascus in NitroV by Vegas Forge. The frame is titanium, zirconium and AKS Timascus™. (SharpByCoop image)

    And just how do you go about working with a new steel?

    “Guess,” Nichols blurted, laughing. “Start off with a pretty good educated guess and go from there. I mean, it still is steel, each one has a characteristic, but you just got to kind of baby step it until you figure it out. Then take notes.”

    Once he’s figured a steel out, it’s smooth sailing—mostly.

    “The first time, yeah, but after that, it’s just like anything else. I’ve been doing it for almost 20 years and if there’s one thing, it will take you to school,” he said. “Each one of them moves different, takes the heat different. There’s some steels you have to be super careful about not overheating them like by 20 degrees.”

    Yes, sir, some like it hot.

    Pattern Making

    According to Jesse Harber, president of Vegas Forge, it was just seven years ago that the average consumer didn’t know what damascus was. Now, they see it on Forged in Fire and know.

    Chad Nichols Damascus has been trying out new types of material combinations lately, including forging san-mai billets with unusual core steels. (Chad Nichols Damascus image)
    Chad Nichols Damascus has been trying out new types of material combinations lately, including forging san-mai billets with unusual core steels. (Chad Nichols Damascus image)

    The vast majority of Vegas Forge’s business is stainless damascus. Because it works with mosaic damascus—building patterns in a can, sealing it and applying the heat—Vegas can also put, say, a proprietary logo straight into the steel. Out of the 16 patterns Vegas Forge offers, Herringbone and Spirograph are the hot ones. They are patterns born out of some serious development.

    A few years ago, “we modified from MIG welding to TIG welding, which gave the can a lot tighter seals, so there’s no holes in it,” Harber said. “And we advanced the system that we used, actually worked with some engineers out of California, a couple of good old Russian boys. That’s probably the biggest advancement we’ve made.”

    The thing they try to prevent? A bad weld, something that would become all too apparent if the billet was milled and the steel started peeling apart.

    The Hybrid stainless damascus pattern by Mike Norris is the blade material for a folder by Alister Bastian. (Mike Norris Damascus image)
    The Hybrid stainless damascus pattern by Mike Norris is the blade material for a folder by Alister Bastian. (Mike Norris Damascus image)

    After forging the stock down to an inch thick, “from there, we’ll use the rolling mill to roll it out. It takes a lot more time to do it that way but the pattern stays crisp,” Harber noted. “It doesn’t blend or blur the layers together from all the impact.”

    Amidst all the innovation, the “crazy wizardry” of pattern development, Vegas Forge has expanded outside the knife industry. It also supplies round stock to jewelry makers for men’s rings, for instance.

    As it turns out, plenty of people appreciate the ease-of-care and mesmerizing patterns from a good piece of damascus made from stainless steel.

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