Home Blog Page 59

Best Tomahawks: Our Top Hawks For Backwoods To Battlefields (2024)

The tomahawk has been used for centuries as a hand weapon in battle and a tool for everything from chopping wood to processing animals. In modern times, it has evolved into an all-around survival tool used by military and civilians alike.

The parallels between the use of the tomahawk in the 18th century and that of the modern battlefield are numerous and worth consideration. It turns out the reasons behind the tomahawk’s popularity in the woods of Colonial America are often the same reasons they are popular with U.S. troops and backwoodsmen today.

Tomahawk History

The word tomahawk is a variation of the Algonquian word tomahac (also spelled in English multiple ways), which means “to strike.” It was a term that was used originally for any striking weapon, from wooden clubs to axes made of stone.

In 1608, Capt. John Smith of Jamestown, Virginiawas the first person to record the word in English, mentioning it was used to describe the hatchets carried by his men. Axes and clubs were symbols of power and status for native cultures going back centuries.

This, combined with the numerous advantages held by the metal tomahawk over its stone predecessors, made the European-fashioned metal tomahawks popular trade items with the local tribes. As trade increased, new forms evolved to meet the demands of the market, and tomahawks with pipes, spikes and hammers were traded by the thousands.

Carl Russell, author of Firearms, Traps & Tools of the Mountain Men, speculates that, as the classic trade ‘hawk’ became the norm with Native tribes, newer, less pragmatic forms evolved to fill the warrior status niche.

Tomahawk Uses

Dragon Tomahawk
The Dragon Tomahawk is 20.5 inches overall, with a 4-inch cutting surface of damascus and a curly maple handle. The head is wrought iron and 1018 mild steel forged into a “W’s” pattern, and the blade steel is 1080, 15N20 and 201 series nickel forged together to create Bill’s Dragon’s Breath pattern. (SharpByCoop image)

The tomahawk is a true multi-purpose tool. With it one can dress game, chop wood, and clear brush. Choking up on the handle, the user can use it much like a knife. The length of the handle gives the blade tremendous velocity and force as well, making it a formidable weapon. These attributes were not lost on the Western frontiersmen who often adopted the tools and lifestyles of the Native tribes.

This adoption became even more apparent as the frontiersmen went to war. They employed the same guerrilla warfare tactics used by the Native tribes, and they carried the tomahawks so prized by them. One equipment list for volunteers into the American militias mentions “a sword or tomahawk” as a required item right along with a rifle, powder, and lead.

Tomahawk In The 21st Century

This rich history would be enough to secure the tomahawk’s place among the iconic tools and weapons of American history, but the story does not stop there. 

Peter LaGana, founder of the American Tomahawk Company, was famous for his tomahawk made popular during the Vietnam War. Also privately purchased by soldiers, it proved a valuable tool and weapon in the jungles of Southeast Asia.

The true rebirth of the tomahawk, however, would be brought about by the Global War on Terrorism after the attacks on 9/11. Some members of the Special Operations community began carrying tomahawks as part of Col. John Mulholland’s Joint Special Operations Task Force, also known as Task Force Dagger, when only 300 Americans were in Afghanistan on the hunt for Osama Bin Laden.

The number of soldiers carrying tomahawks increased throughout the next decade of war, but why? The wars in Afghanistan and Iraq were asymmetric wars that had more in common with the guerrilla fighting of frontier America. The tomahawk once again served as a valuable tool and weapon in this environment.

Our 12 Best Tomahawks For 2023

The modern tomahawk comes in all shapes and sizes with all sorts of uses and included features. These are a dozen across a variety of price points that show what the modern hawk is designed to do and how companies are getting creative with them.

Browning Shock’ N Awe

Browning Shock n Awe
The Browning Shock ‘N Awe is a compact tomahawk that packs a big punch. Despite its small size, it still has the heft to be a very effective chopper.

The Shock ‘N Awe is 10.5 inches overall. The head is 2.75 inches and offers a curved penetration spike for light breaching. The head, spike, and handle are forged from one piece of 1055 high carbon steel and covered in a black epoxy coating for corrosion resistance and  low glare.

The handle is in a traditional Japanese style with a hand-wrapped overlapping cord. It looks great and it seems a perfect match for this size of hawk. The 3D nature of the wrap segments creates alternating ridges that help provide an ultra-secure grip in all conditions. The exposed pommel terminates in a skull-crusher shape.

The Shock ’N Awe comes with a molded polymer sheath with MOLLE-compatible attachment provisions. The sheath encases the entire head and spike which  pivots into and out of the sheath. A locking tab that pivots down over the spike end of the sheath prevents the sheath halves from separating, effectively locking the hawk into the sheath.

The hawk gets into tight places easier and is more maneuverable than larger models. It’s easier to carry as well. It easily takes down small saplings and de-limbs them as well. The Shock ’N Awe would be great for splitting kindling, including via a baton.

The spike is pointy but not so much that it can break off. It penetrates wood and other materials effectively, and can be used for digging as well. It opened up a good-sized hole in plywood when used in a rocking motion after penetration. 

Shock’ N Awe Specs
Blade Material:
1055 Tool Steel
Overall Length: 10.5 inches
Edge Length: 2.75 inches
Weight: 23.6 ounces
Handle Material: Hand-Wrapped Nylon Paracord
MSRP: $127.49

Prices accurate at time of publishing. Affiliate disclosure.

RMJ Tactical Knight Hawk

RMJ Tactical Knight Hawk
The RMJ Tactical Knight Hawk is an excellent chopper.

ABS master smith Jason Knight and RMJ Tactical co-designed the Tactical Knight Hawk to handle a variety of jobs, not just chopping. It’s 14.5 inches long and feels agile in the hand with a weight of 23 ounces. The cutting edge is 2.875 inches, and the blade is made from 80CRV2. Blade thickness: .275 inch. The handle is 3D-machined black G-10 riveted/permanently attached to the tang.

There is a slight downward turn to the cutting edge that accentuates power, which is in contrast to most hawks where the edge is parallel to the handle. As a result, the cutting edge engages and shears more effectively after impact. This is one reason why the Knight Hawk isn’t head heavy like many hawks, yet can outchop many of them. 

This translates to extended use without wearing you out. By the same token, being agile in hand suits it for tasks few hawks are adept at, such as whittling and making fuzz sticks.

The spike is the shortest one of all the hawks tested, though that does not mean it is the least effective. Resembling a fat knife blade rather than a true spike, it sports a semi-sharpened edge at the bottom. The spine tapers down slightly but leaves more than enough material for tip strength and to withstand heavy penetration strikes. 

The Knight Hawk is practically bulletproof, devastatingly effective, and a pleasure to use. It comes in a choice of three Cerakote® color options: Savage Steel , OD Green, and Desert Tan. 

Tactical Knight Hawk Specs
Blade Material
: 80CRV2
Overall Length: 14.5 inches
Edge Length: 2.875 inches
Weight: 23 ounces
Handle Material: G-10
MSRP: $525

Cold Steel War Hawk

Measuring 19 inches overall, the Cold Steel War Hawk features a head of drop-forged 1055 carbon steel for toughness and a textured polypropylene handle. The partial tang is inset into the handle and secured by two large bolts, and you can replace it easily should it break. 

The wide, bearded axe head excels at chopping and cutting. The tang area just behind the head has a few finger grooves for choking up for whittling or more precise cuts. The double-ground spike has a distinctive tanto-ish shape for maximum penetration and power. The spike is ground on top and bottom to remove material for enhanced penetration.

The handle is comfortable, and the texturing promotes good grip traction in various conditions. The sheath is a clever double-articulated design that encases most of the head. The sheath has two pivots—one at the spike end, the other at the beard end. The sheath is secure and doesn’t fall off. The only negative is there is no belt-attachment provision. Consequently, the War Hawk is ideal for storing in your truck for camping expeditions.

With the tanto-tip-beveled spike, the War Hawk had great penetration through plywood. In order for it to be an effective chopping/breaching tool, there must be zero flex in the handle. If Cold Steel went to a hickory wood handle it would improve the War Hawk’s performance. As is, it might make a great throwing tomahawk. 

War Hawk Specs
Blade Material: 1055 Carbon Steel
Overall Length: 19 inches
Edge Length: 3 inches
Weight: 29.5 ounces
Handle Material: Polypropylene
MSRP: $71.99

Cold Steel War Hawk Black - for Tactical Use - CS-90PTWH

Cold Steel War Hawk Black – for Tactical Use – CS-90PTWH

$63.99 $57.99
Prices accurate at time of publishing. Affiliate disclosure.

SOG Survival Hawk

SOG Survival Hawk
The spike of the SOG Survival Hawk works well and achieved good penetration into plywood.

 A little over a foot long, the Survival Hawk is compact enough to tote around while camping. The head is cast from 2Cr carbon steel with a cutting edge of 3 inches and a distinctive spike on the opposite end. The spike is not only designed for penetration, but the slot can be used to pull nails or bend wire. When held in the icepick grip with the head pointed toward the ground, the Survival Hawk can be employed as a hammer.

For added versatility, a fire-starting ferrocerium rod screws into the handle butt. The glass-reinforced-nylon-handle material is lightweight while the full-tang design promotes strength and superb balance. The gripping area of the handle is wrapped with paracord for comfort. The exposed portion of the tang in between the paracord handle and the head has a series of traction notches.  Grip the area tightly up against the head to carve or whittle with extra control.

The head is all black but the grind bevels are satin finished, creating a striking visual contrast. At 19.5 ounces the Survival Hawk has the weight it needs to deal effective chopping blows. Given its light weight and compact length, don’t expect it to tackle heavy/extended chopping tasks, as you’ll end up having to use more arm power. It actually works pretty well and bit hard into saplings. If you need a hawk for chopping on an as-needed basis, then this is an ideal one to consider. 

The Survival Hawk comes with a sturdy ballistic nylon sheath with a stiff inner liner and sports sewn and riveted construction. A button-snap flap closure secures the sheath around the head. A large nylon webbing loop provides easy belt attachment.

The spike works well, and the notch in the center serves as a nail puller. However, the spike might penetrate better without it. Nonetheless, it achieved decent penetration into plywood. However, just like with the head, the spike would also be more effective if the handle were longer for extra leverage for a more powerful swing. Conversely, the Survival Hawk is still loaded with useful features.

Survival Hawk Specs
Blade Material: 2Cr
Overall Length: 12.1 inches
Edge Length: 3 inches
Weight: 19.5 ounces
Handle Material: Glass-Reinforced Nylon
MSRP: $69.95

Prices accurate at time of publishing. Affiliate disclosure.

Spyderco Warrior Hawk

Spyderco Warrior Hawk
The holes are not just for aesthetics on the Spyderco Warrior Hawk. Designer Laci Szabo indicated the top hole can be used to create a leash similar to that used on ice axes, and a chain can be attached to the hole at the end of the handle so the hawk can double as a hook.

Laci Szabo, United States Marine Corps veteran and New Mexico police officer who served as a breacher on SWAT teams, designed an urban multi-tool to fill the bill. The result is the Spyderco Warrior Hawk, a striking modern design with an angular blade and Spyderco’s signature cutout holes.

The Warrior Hawk is designed to punch out tires, break vehicle windows, cut cables, and handle prying tasks. The apex of the angle ground into the cutting edge of the head concentrates the power of the swing while preventing the material from binding up on the edge.

The holes are not just for aesthetics. Szabo indicated that the top hole can be used to create a leash similar to that used on ice axes, and a chain can be attached to the bottom hole so the hawk can double as a hook.

Szabo wanted a handle different from existing tomahawk designs, so he configured the G-10 handle to resemble that of a conventional hammer. He said the overbuilt design consists of D2 tool steel that’s .3 inches thick, a material that can be heat treated to a high Rockwell hardness yet still has “wear resistance and pry ability,” according to Spyderco.

Warrior Hawk Specs
Blade Material
: D2
Overall Length: 13.68 inches
Edge Length: 2.17 inches/.79 inches for top edge
Weight: 28.5 ounces
Handle Material: G-10
MSRP
: $550

Spyderco Warrior Hawk D2 PlainEdge Tomahawk G-10 Steel Black

Spyderco Warrior Hawk D2 PlainEdge Tomahawk G-10 Steel Black

$550.00 $412.50
Prices accurate at time of publishing. Affiliate disclosure.

CRKT Jenny Wren Compact

The challenge for Ryan Johnson in designing the Jenny Wren for CRKT was to make a pint-sized version of a tomahawk. The original version made by Johnson’s RMJ Tactical saw use by special operations forces starting in 2010. Meanwhile, the design also makes for a great outdoor tool.

When CRKT began offering its version of the Jenny Wren, the idea was to fill a need for people heading outdoors that were looking for durable and innovative axe designs.

One of the most notable features is the sharpened edge running across the top of the head. While it was originally designed to maximize slicing cuts, the edge also reduces drag. “It’s the material that is not in the way that makes a difference with this design,” Johnson said.

The ambidextrous sheath allows multiple modes of carry, including a belt, sling or attachment to a MOLLE system. “Everyone tends to forget the importance of the scabbard,” Johnson observed. “If you can’t carry it, you can’t use it. In the case of a tomahawk it’s important to have a safe way to carry it multiple ways.”

Jenny Wren Compact Specs
Blade Material
: SK-5; D2
Overall Length: 10.06 inches; 13.68 inches
Edge Length: 2.5 inches; 2.17 inches
Weight: 17.92 ounces; 28.5 ounces
Handle Material: Glass-Reinforced Nylon; G-10
MSRP
: $119; $550

Columbia River CRKT 2726 Jenny Wren Tomahawk w/Spike Plain SK-5 Blade GRN H

Columbia River CRKT 2726 Jenny Wren Tomahawk w/Spike Plain SK-5 Blade GRN H

$90.02
Prices accurate at time of publishing. Affiliate disclosure.

Browning Wihongi Signature Series Tomahawk

Designed by Jared Wihongi, this hawk features a Maori-inspired tribal motif on the head. The tomahawk-like patiti was a weapon of choice for Maori warriors in New Zealand shortly after they first began arming themselves with metal tools long ago, and the head design harkens back to that time.

The satin-finished 420 stainless head showcases the design well. At .25 inches thick, and coming it at 26.4 ounces, the hawk has the heft and size to make quick work chopping through most material. A semi-sharpened edge on the spike end allows for a moderately precise puncturing tool as well.

At 13 inches in length, it’s long enough to get a good whack without exerting your arm too much. The hawk features a paracord-wrapped polymer/composite handle, and where the head meets the handle is reinforced for sturdiness.


Wihongi Signature Series Specs
Blade Material
: 420 Stainless Steel
Overall Length: 13 inches
Edge Length: 2.875 inches
Weight: 26.4 ounces
Handle Material: Cord-wrapped composite
MSRP
: $69.99

Winkler Wild Bill Axe

Winkler Wild Bill Axe

Daniel Winkler is tight-lipped when it comes to the teams and units he works with. His Winkler Knives Wild Bill tomahawk was designed with the help of Kevin Holland, Navy SEAL and U.S. Army Special Operations veteran

The axe was named after William “Wild Bill” Donovan, who was head of the precursor to the CIA, the Office of Strategic Services, during World War II. 

The hawk is both a tool and art considering the craftsmanship that went into it. It starts with the flat-ground 80CrV2 blade with a black Caswell finish for improved corrosion resistance. The tapered-tang design ends at the integral spike at the butt of the axe, which works well to crush and pry. It’s not the best puncturing tool as it is unsharpened.

The 13.25-inch maple wood handle is wrapped in black cord for most of the top half of the handle for better grip, especially when choking up on the axe for precise slicing. The 22.2 ounces are distributed well, making for a great swing every time.

Wild Bill Axe Specs
Blade Material
: 80CrV2 with black Caswell finish
Overall Length: 13.25 inches
Edge Length: 2.25 inches
Weight: 22.2 ounces
Handle Material: Maple Wood with Black Cord
MSRP
: $600

Winkler Knives Wild Bill Axe Maple Sculpted

Winkler Knives Wild Bill Axe Maple Sculpted

$625.00
Prices accurate at time of publishing. Affiliate disclosure.

Estwing Black Eagle Tomahawk

Estwing Black Eagle Tomahawk

The Estwing Black Eagle Tomahawk feels much more like a tool than a hawk. The rubberized grip absorbs shock and is very comfortable. You can’t choke up on the head like you can some other hawks, though you could add some paracord for the purpose. 

The Black Eagle is the epitome of durability. It’s not flashy and has the company’s logo deeply embossed on the tang. The balance is incorrect for throwing but that’s not really the Black Eagle’s role. It is a demolition tool, plain and simple. The head is dimensioned correctly for the same feel as swinging a hammer. 

It has a raised equator from its high points, can be used to punch into various materials, and is very easy to withdraw. It can go through just about anything despite the fact it is not sharp on the corners and the tip is more or less rounded off.

In wet, grimy conditions it performed extremely well and goes through wood easily, both in destroying wood structures and splitting firewood. The hawk punches through sheet metal with ease. If you’re looking for a hawk that is less showpiece and more hard-working tool, this is your best bet. 


Black Eagle
Specs
Blade Material
: Drop-Forged Tool Steel
Overall Length: 16 inches
Edge Length: 2.5 inches
Weight: 24 ounces
Handle Material: Rubber
MSRP
: $49.99

Estwing Black Eagle Tomahawk Axe Estwing Blue ES

Estwing Black Eagle Tomahawk Axe Estwing Blue ES

$80.95 $59.79
Prices accurate at time of publishing. Affiliate disclosure.

Winkler Combat Axe

Winkler Combat Axe

At $600 the Winkler Combat Axe is not just a big chunk of change, it’s also an incredibly strong, rugged chunk of 80CrV2 carbon steel. Not only is it functional, it’s also forged at the company started by the individual largely responsible for the popularity of the modern tomahawk, Daniel Winkler.

The Combat Axe is easy to draw from the belt. The sheath is extremely functional and allows you to remove the Combat Axe one-handed with little effort. The handle runs all the way up to the head and provides an excellent grip at any point along its length.

Of note is the shape of the spike. It is reminiscent of a flat-end bayonet point commonly seen on Russian rifles like the SKS and Mosin-Nagant. Its shape allows it to be used as both a prybar and lever, and it can be swung into material with great force and then used to pull it apart. 

The Combat Axe’s edge profile did just fine splitting light amounts of firewood. It also removes branches quite easily in one swing. Because the handle extends right up to the head, there is a risk of damage should you try to split large pieces of wood. The sheath is a major selling point. 

The Combat Axe is definitely worth the price, though for the same amount you can buy numerous other hawks multiple times over. 

Combat Axe Specs
Blade Material
: 80CrV2
Overall Length: 13.75 inches
Edge Length: 2.5 inches
Weight: 24 ounces
Handle Material: Black Canvas Laminate
MSRP
: $600

Winkler Knives Combat Axe Maple Handle

Winkler Knives Combat Axe Maple Handle

$600.00
Prices accurate at time of publishing. Affiliate disclosure.

Cold Steel Trench Hawk

Cold Steel Trench Hawk

When it comes to durability, the Cold Steel Trench Hawk is quite similar to many of the company’s edged tools. While none of Cold Steel’s functional cutters would win a beauty contest, they certainly have it where it counts when being used. The blade arrived razor sharp, almost too sharp for its own good. Likewise, the spike is substantially longer and much sharper than those of the other test models.

The Trench Hawk is a favorite for throwing.. The company sells replacement handles for around $7 should you break one. It severs branches with extreme ease, though such a task is more of a problem than you might think. The polypropylene handle doesn’t just go up to the head, it terminates right in the middle of it. If you strike too hard, it inevitably will drive the blade in up to the handle, which can cause damage. 

The longest of the test hawks, it gains excellent velocity when swung. The handle shape, while correct for a tomahawk, is a bit too smooth and slippery when wet. Another issue is the spike’s length and profile. It’s simply so large that it borders on being unusable for standard chores. It punches through just about anything, from metal to wood, but tends to get stuck easily. Getting it dislodged can be somewhat dangerous


Trench Hawk
Specs
Blade Material
: 1055 Carbon Steel
Overall Length: 19 inches
Edge Length: 3.75 inches
Weight: 29 ounces
Handle Material: Polypropylene
MSRP
: $67.99

Cold Steel Trench Hawk Flat Dark Earth - for Combat and Utility - CS-90PTHF

Cold Steel Trench Hawk Flat Dark Earth – for Combat and Utility – CS-90PTHF

$29.45 $27.99
Prices accurate at time of publishing. Affiliate disclosure.

SOG Pro Tactical Tomahawk

SOG Pro Tactical Tomahawk

The SOG Pro Tactical Tomahawk is about as barebones as you can get while still being functional. Upon arrival it had a very sharp edge with a blunted, angular spike. The edge was covered in a transparent coating that flaked off during use. The balance of the hawk is excellent and, like the Estwing, has a modern, swept head with an upturned edge. It cuts deep, easily chops firewood, and is excellent for taking down branches. The overall shape and profile are quite minimal, a big plus across the board.

A major downside is the handle. While very strong, it’s rounded and the textured finger grooves don’t provide much extra grip. Because conditions were wet during most of the testing, it was difficult holding onto the handle if the swing wasn’t spot perfect. It wants to rotate in the hand and, while wearing a glove does fix some of that, it’s not an all-around solution. 

The spike was functional but had a similar issue to the Cold Steel Trench Hawk in that once it punched through a material, it was hard to remove. For the price, it is an excellent working hawk. It could stand some improvement but should hold up quite well.

Pro Tactical Tomahawk Specs
Blade Material
: 420 HC Stainless
Overall Length: 15.75 inches
Edge Length: 2.75 inches
Weight: 24 ounces
Handle Material: Black Glass-Reinforced Nylon
MSRP
: $47.99

Sog Professional Tomahawk Axe

Sog Professional Tomahawk Axe

$58.95
Prices accurate at time of publishing. Affiliate disclosure.

Editor’s Note: Dexter Ewing, Daniel Jackson, Josh Wayner, and Ryan M. Johnson contributed to this piece.

Read More

Bear & Son Cutlery Offers Up Two New EDC Folders

Bear & Son’s Mini Rancor IX and 778SR Sideliner come in at the right price for EDC performance.

Look at the calendar and it’s apparent the year is dwindling down to its final days. Yet, there are some knifemakers still as busy as ever, squeezing new models into the final days of 2023. Among these is Bear & Son Cutlery.

Earlier this month, the Jacksonville, Ala., manufacturer unveiled two new folders, each with the trappings of solid EDC options. The OPS Mini Rancor IX and 778SR Sideliner are both designed to provide everyday, at-hand performance. However, the knives go about offering this up in slightly different ways.

OPS Mini Rancor IX

Bear & Son Mini Rancor IX
Mini Rancor IX

No bigger than a minute, the drop point flipper is the smallest option in Bear & Son’s growing Rancor line. While its predecessors weren’t gargantuan by any stretch of the imagination, the Mini Rancor IX is sized much more practically for a day-to-day option and for lighter duty.

Bear outfits the knife with a 2.5-inch blade, for a package that measures in at a very nimble and usable 6 inches in overall length when deployed. The manufacturer opted for D2 stainless steel—a high carbon, high chromium alloy—a common option for higher-end production knives. The steel gives the blade excellent edge retention and wear resistance, plus the ability to easily get touched up when resharpening is required. Giving the stainless steel an extra layer of corrosion and stain resistance, Bear & Son applies a black finish.

The handle of the knife is Zytel—a thermoplastic from the nylon family—with jimping along the spine and along the lower front. Further enhancing the hold of the knife, Bear textures the grip with significant milling, which in the sand-colored handle gives it a dynamic look. The ergonomics appear comfortable and the tapered profile of the handle should give the user a supreme purchase on the knife.

Rounding the knife off is a slide lock—similar to an axis—with offers strong lockup, as well as a fast and safe ability to put the blade away. Also, with familiarity, the lock can also make deployment lightning fast. Adding to getting the blade into action are ambidextrous thumb studs and a kicker. The knife boasts a stainless steel insert to provide backbone and it comes outfitted with a deep carry, tip-up pocket clip.

Bear OPS Mini Rancor IX Specs:
Model Number: MC-900-DS7-B
Blade Material: D2 Tool Steel
Handle Material: Tan Zytel
Rockwell: 58-60
Closed Length: 3.62 inches
Locking Type: Slide Lock
Open Length: 6 inches
Edge Length: 2.30 inches
Weight: 1.60 ounces
Extras: Thumb Studs, pocket clip, stainless steel inserts, Lifetime Warranty
Origin: Jacksonville, Alabama
MSRP: $91

778SR Sideliner

A slightly larger option, the 778SR Sideliner nevertheless offers up a fairly tidy package for those looking for a budget knife. Catching the eye right off is the high-polished 3.25-inch, 440 stainless steel blade with a drop point profile. A quick note on the steel choice, it is softer than many other alloys but does—in general—provide a balanced package of edge retention and corrosion resistance. The tip comes to a very fine point, not only making it dexterous on fine-cutting jobs but also making it great at puncturing. Adding to its cutting prowess are aggressive serrations at the hind of the edge and terminating before the belly.

Again, Bear & Son opts for Zytel for the handle and gives it a pebble finish with some milling down the midline. Given its long and tapered shape, the thermoplastic should provide a comfortable grip and fit most hands fairly well. In its core, the liner lock has a stainless-steel liner, giving the knife a measure of overall ruggedness. Rounding out the package are both thumb studs and a kicker for deployment.

778SR Specs:
Model Number: 778SR
Blade Material: 440 Stainless Steel
Blade Shape: Drop Point
Handle Material: Black Zytel
Lock Type: Linerlock
Overall Length: 7-1/4 in.
Edge Length: 3-1/4 in.
Weight: 2.9 ounces
Extras: Stainless Steel Pocketknife, Thumb Studs, Torx Screws, Lifetime Warranty
Origin: Jacksonville, Alabama
MSRP: $45

Check Out Our Knife Reviews:

Knife Sharpener: Top Choices To Keep Your Edge

1

More than mere knife sharpeners, these options are complete honing systems that keep your blades razor-sharp.

Many of you probably learned to sharpen knives freestyle on a carbide, ceramic or diamond stone that required setting the proper angle by guesswork. The problem with sharpening a knife freehand is that no matter how good you are, the angle can vary with each stroke.

Fortunately, knife sharpening systems these days are so advanced they can virtually eliminate human error. Among other features, the systems allow the user to preset the blade angle and lock it in so it never varies throughout the sharpening process. Of course, systems that “lock in” sharpening angles are nothing new. However, the ways today’s angle-guide models do it not only are especially creative and user friendly, the best of them offer many other highly useful functions as well.

Before reviewing four of the latest examples, a word of advice when sharpening a knife: stop and gauge your progress as you go. It will help ensure you don’t miss a dull spot and also keep you from over sharpening/abrading, thus preserving the life of your blade.

Smith’s Edge Pro Electric Sharpener

Smith’s Edge Pro Electric Sharpener
The Smith’s Edge Pro Electric Sharpener provides a competent edge in a minimum amount of time. It has angled, electric-powered left- and right-side coarse grinding slots (right), and a vertical manual ceramic rod slot (left) for fine honing. The knife is a Boker paring model.

Smith’s has gotten more into electric sharpeners lately and the Edge Pro Electric Sharpener is one of the company’s latest. It is a countertop unit with a 3-foot-tall main housing rounded at the top for gripping. It is a three-stage pull-through sharpener—right side blade, left side blade and vertical hone. The right and left side pull-through slots access coarse diamond wheels that sharpen each side of the blade via a motor turning the wheels, the end result being an angle of approximately 22 degrees. The non-electric third slot houses two crossed ceramic rods to hone and de-burr the edge. A detachable electrical cord with adapter plug is included and a rocker switch on the base cuts the unit on and off.

Sharpening with the Edge Pro is simple but some tips will make its use more efficient and hazard free. First, this is a pull-through sharpener, so do not try to push the blade through. Second, for the best edge keep the blade as close to level as possible. Last, don’t apply too much downward force—you can bog down the motor. Steady, moderate pressure works best. The hone slot removes any rough burrs and sharpens the edge. I finished the blade with a leather strop and the edge was shaving sharp.

Smith’s Edge Pro Electric Sharpener Specs
Type: Benchtop electric, slotted
Dimensions: 8.5” long, 3” wide, 3.5” tall
Main body material: Plastic
Sharpening slots: Two coarse, one fine
Grit types: Diamond coarse and ceramic fine
Carry: None; tabletop design
Weight: 1 lb., 4 ozs.
Country of origin: U.S.A.
MSRP: $32.99

Cold Steel Benchtop Knife Sharpener

Cold Steel Benchtop Knife Sharpener
The rod angle of the Cold Steel Benchtop Knife Sharpener is adjustable from 15 to 30 degrees and is locked in by a thumbscrew on a sliding mount. To reverse the blade for sharpening the opposite edge, remove a thumbscrew from the base and rotate the tower 180 degrees.

The Cold Steel Benchtop Knife Sharpener is an affordable version of the variable fixed-angle sharpeners folks like to demonstrate on Instagram and Facebook. The knife is mounted blade-up* in the jaws of a clamp and the grit block sweeps across the edge horizontally. The blade is mounted at the top of the unit upside down, and the rod that holds the grit block is mounted on one long end of the base. The rod angle is adjustable from 15 to 30 degrees and is locked in by a thumbscrew on a sliding mount. To reverse the blade for sharpening the opposite edge you must remove a thumbscrew from the base and rotate the “tower” 180 degrees. There are two grit blocks, each with different diamond-coated surfaces: 300 and 600 on the coarse block, 800 and 1,000 on the fine one.

There’s a good reason for watching videos on complicated sharpeners such as these. I noticed the tower (my jargon for the sharpener’s tall main component) where it mates to the base had slack in it, allowing it to rock when sharpening. I watched two videos and saw why. When sharpening the edge with a grit block, the loose base allows you to follow the edge of the blade as the block traverses from base to tip. To hold the tower stable, use your free hand to keep the tower from tipping backward while your other hand sweeps the blade edge with the grit block. This is a bit awkward until you get the hang of it. When you finish one side of the blade, undo a thumb screw and rotate the knife 180 degrees to do the other side. Then start over again with the next finest grit until you finish with the 1,000 grit.

It seems time consuming but remember, this is a budget fixed-angle sharpener that costs less than many diamond bench stones. If you want to learn the basics, this compact sharpener is a good one. (Author’s note: The clamp jaws are wider than on the other fixed-angle sharpeners, which means it will not work with as narrow of a blade width as the others reviewed.)

Cold Steel Benchtop Knife Sharpener Specs
Type: Fixed angle, horizontal swing
Dimensions: 8” long, 5” wide, 9.75” tall
Main body material: Steel
Grit types: 300, 600, 800 and 1,000, diamond coated
Carry: Hard-shell thermoplastic case
Weight: 2 lbs.
Country of origin: China
MSRP: $129.99

Work Sharp Precision Adjust Knife Sharpener Elite

Work Sharp Elite with the guide rod and a Tri-Brasive block
The Work Sharp Elite with the guide rod and a Tri-Brasive block is ready for action. According to the author, he snuck the Elite’s instruction pamphlet into the photo because Work Sharp does an outstanding job of providing set-up and use instructions, which is not always the case with some sharpeners.

The Work Sharp Precision Adjust Knife Sharpener Elite is an affordable, sophisticated sharpening system. It is a fixed-angle unit that operates using rods with an array of grit blocks that would make the pickiest sharpening aficionado drool: 220, 320, 400, 600 and 800, a ceramic rod for serrations, and a leather strop. That’s right, you can even strop with it. The tower clamps the blade, sets the angle of the edge you prefer, and holds the rod and grit block. It is the only sideways/horizontal blade mount of the test bunch. The Tri-Brasive grits are held in a special housing with a finger grip, three to a block—two total except for the ceramic rod and strop, which have their own smaller housings. Each housing has its own rod, making it easy to install and use. The clamp holds the knife with the blade edge facing the user. (Author’s note: This is the budget version of the Work Sharp Professional Precision Adjust Knife Sharpener, the BLADE Magazine 2023 Accessory Of The Year [page 16, September BLADE®], which has grit widths of approximately 3/4 inch like the other fixed-angle sharpeners reviewed. The Elite model has 3/8-inch-wide grit slabs that may wear out faster.)

Assembly is shockingly easy—no tools required. Once the blade is mounted in the clamp, the grit housing/rod locks into place with a magnet located under the degree-setting brace on the tower, and that sets your blade angle. The edge faces you horizontally, making it easy to gauge your progress. Simply work your way up the consecutively finer diamond grits until it’s fine ceramic and strop time, which gives the razor-sharp edge a blazing shine. The ceramic rod for serrations is a nice addition. The only thing that might give you trouble is the base can tip forward if you put too much pressure on the blade. Easy does it is the byword here. All in all, the Work Sharp Precision Knife Sharpener Elite is a breeze to set up, easy to use for blisteringly sharp results, and packs up nicely when it comes time to stow. It is a tremendous value.

Work Sharp Precision Adjust Knife Sharpener Elite Specs
Type: Fixed angle, horizontal swing
Dimensions: 5” long, 4.5” wide, 7.25” tall
Main body material: Steel
Grit types: 220, 320, 400, 600, 800 diamond coated, ceramic and leather
Carry: Soft case
Weight: 1 lb., 8 ozs.
Country of origin: Assembled in the U.S.A. using foreign-made parts
MSRP: $139.93

Wicked Edge WE66 Obsidian

Sharpening both edges at the same time
The Wicked Edge WE66 Obsidian is the only test model that sharpened both sides of the blade in one session without flipping the knife. The blade mounts atop the tower and the swing rods and grit blocks are used in alternating right- and left-hand sweeps. Note how the guide rods are held in mounts that also set the angle.

The Wicked Edge WE66 Obsidian is another upscale, state-of-the-art fixed-angle sharpener capable of delivering mind-blowing results. What sets it apart from the others is that you sharpen both blade sides in the same session—no flipping of the knife is required. The Obsidian is the largest of the sharpening systems reviewed and has an 8×11-inch base that weighs more than the system itself.

The Obsidian uses diamond blocks with two different consecutive grits on opposing sides. There are four blocks total, two each identical because you sharpen both sides of the blade at the same time. There are two sanding-block rods with orb-shaped bases that act like ball bearings in the mounts. The bases slide on a rail to set the sharpening angle. Despite sounding complicated, it’s actually quite simple. The angle settings are very easy to read on the side of the base. The blade mounts upside down in the jaws atop the center tower and locks in place via a lever.

To use the Obsidian, mount the knife so the edge points straight up, and operate the rods and blocks with opposing hands. Once you sweep the blade with one hand you switch to the other and repeat until that grit has done its business. Sharpen with the low grit and when done rotate to the higher grit on the other side. When you’re finished with that block, replace it with the other block of a higher grit. You’ll have to provide your own strop.

Wicked Edge WE66 Obsidian Specs
Type: Fixed angle, horizontal swing
Dimensions: 11” long, 3” wide, 4” tall
Main body material: Steel
Grit types: 200, 600, 800 and 1,000, diamond coated
Weight: 2 lbs. 13 ozs.
Country of origin: U.S.A.
MSRP: $799

Due Diligence

Much of what is written here will make a lot more sense when you watch a video of the sharpener that strikes your fancy. It will make assembly easier as well.

There’s something for everyone here. If you don’t care to labor over sharpening but still want a very competent cutter, the Smith’s Edge Pro should suit you just fine. The Cold Steel Benchtop Sharpener offers fixed-angle sharpening at a budget price and is a perfect steppingstone for getting your feet wet in hi-tech sharpening. Finally, the Work Sharp Elite and Wicked Edge Obsidian are both lights-out sharpeners if you want outstanding performance. Both are truly state-of-the-art.

Editor’s note: Always practice extreme caution when working on a knife held in a clamp, vise, jig, etc., with the edge pointing up and/or toward you. When finished sharpening, remove the knife from the fixture immediately so the danger of accidental cutting is eliminated.

More Sharpening Articles:

Replaceable Blade Knives: Options To Always Keep You Sharp

0

In the field, these knives always help you keep your edge.

And now for a style of edged tool that brings its own brand of controversy most wherever it goes—the replaceable-blade knife. No, not the utility knives you see in a ton of kitchen junk drawers, tradesman’s tool bags and on garage workbenches, but the models made for hunting and possible EDC use.

The controversy tends to surface between the traditional knife-carrying crowd and those who appreciate convenience. As one who loves and teaches sharpening, I tend to leave the replacement blades for my utility knives. These days, however, they have made their way into many different knife styles.

I’m going to gauge how four of the latest replacement models cut and handle, and, most importantly in my mind, how easy it is to change a blade on each one.

Hogue Expel Scalpel 2.5

Hogue’s Expel Scalpel
You get a sturdy full-tang design with Hogue’s Expel Scalpel. A tight-fitting cover with a split ring carries the blade. Country of origin: USA.

Right off the bat, you will notice the Hogue Expel Scalpel 2.5 is some serious gear. The handle is a steel tang construction with textured G-10 scales in a blaze orange. The front bolster area is gimped, complete with a thumb ramp. Though the bolsters are screwed on the thumb ramp is not reversible, so sorry to all you southpaws out there. The handle is American made but the blade is marked England and #60. A #60 scalpel is used in dental surgery and postmortem work (it’s nice to know medical examiners wait for the person to expire before they start hacking into them with such a scalpel). Instead of stainless the blade is a high carbon steel. If you want to prolong the life of the Expel’s replacement blade, you can easily strop it.

Since it is an actual scalpel blade, that means you should be able to source multiples of them easy enough. I would go online and order. Since the pattern is used for postmortem work, that would raise fewer eyebrows. I did a quick check and was able to find a pack of 20 of the blades for around $10.

Hogue’s design for its replaceable blade knife uses the traditional blade mounting system. The best way to change the blade is with a pair of pliers. Doctors usually use a set of forceps. Handling wise the knife is quick and nimble. You hold it like a regular scalpel, with your index finger along the blade spine, and guide the edge. It comes with a zipped pouch and a plastic sleeve that fits over the blade. Having the textured G-10 scales and beefier handle contour enhances purchase. I like the design. It fits my hand well. I had perfect control over the edge. I wouldn’t hesitate to take this with me hunting and use it as a caping knife. I certainly will be packing it for pheasant hunting this fall to process the birds and clean up the gizzards.

Hogue Expel Scalpel 2.5 Specs
Overall Length: 7″
Closed Length: Not applicable
Blade Length: 2.5″
Handle material: Orange G-10
MSRP: $114.95

Coast 1919 Reserve Shift

Selection of blades for Coast 1919
The selection of blades Coast supplies with the 1919 is compatible with regular utility blades. From top: an attached regular utility blade, drop point and gut hook. Country of origin: China.

With the 1919 Reserve Shift, Coast has gone with more of a traditional utility folder design. Don’t let that fool you, though, because the knife does offer some innovations. Coast has patented both the blade changing arrangement—called the swap out system—as well as the blade storage system. Two of the three blade styles that come with the knife are customized: the spear tip and gut hook. The third is a regular utility pattern. The system is compatible with standard utility blades, which means you can buy other patterns such as serrated and a roofer’s hooked blades. I don’t know why the company bothered designing a gut hook, as a hooked utility blade would work just as well. The handle is a glass reinforced nylon with a textured rubber insert. The 1919 carries in a pouch sheath.

There are two locking systems. The primary is a linerlock and a double lock prevents the liner from moving to the side. A thumb stud provides ambidextrous one-hand opening. The stud is also part of the opening system. Depress the button on the stud, slide the stud down and the blade comes out.

The blade release system works well but, as far as innovation goes, it doesn’t draw a “wow” from me. Conversely, that Coast bothered to care about how easy it is for you to access the extra blade storage is impressive. It is a straightforward arrangement but, after all, what good is a replaceable-blade system if you can’t get at the extra blades?

Overall, the knife handles like any other utility folder, but the devil is in the details. All the little extras help it edge out the other similar designs. Best of all, except for the proprietary blades, you can pretty much walk into a Walmart and get a blade for the 1919.

Coast 1919 Reserve Shift Specs
Overall Length: 6.875″
Closed Length: 4.375″
Blade Length: 2.5″
Handle material: Glass reinforced nylon w/textured rubber inlay
MSRP: $39.99

Havalon Piranta Bolt

thumb disc on the Havalon Bolt’s blade holder
Note the thumb disc on the Havalon Bolt’s blade holder, which makes ambidextrous opening possible. Also, the bright orange ABS handle on this replaceable blade knife makes it more likely you will find the knife if you ever set it down. Country of origin: handle made in Taiwan and the blades are made in India.

The Havalon Piranta Bolt is a blend between the Coast 1919 and the Hogue Expel Scalpel. The Bolt uses a #60 surgical blade like the Expel Scalpel, though Havalon’s is marked 60A and listed as stainless steel. The blade opens via an ambidextrous thumb disc and locks via a linerlock like the 1919.

A belt carry case houses 12 extra blades. If you only occasionally stropped your blades instead of changing them out, you would have a ton of cutting time. The handle is a bright orange ABS plastic with a textured rubber insert. It feels blocky in the hand. Using ABS plastic keeps the knife lightweight. Between the lightweight feel of the plastic and the lack of contouring, it is not a comfortable grip. The small, trim-profile pocket clip is stronger than it looks.

Havalon gets innovative as far as providing a blade-replacing tool. When changing a scalpel blade, normally you take a set of forceps or a pliers and lift up the back end and push the blade forward. Havalon’s little clamshell-style tool closes around the blade so the edge is not exposed. Snap the tool closed and the rear of the blade bends upward, enabling you to pull the blade off the holder. It worked every time I tried it and it didn’t damage the blade. I was even able to reinstall the same blade. An issue is that there is no place to store the tool in the pouch and, due to its size, would be easy to misplace/lose.

Havalon Piranta Bolt Specs
Overall Length: 7.375″
Closed Length: 4.5″
Blade Length: 2.75″
Handle material: ABS plastic w/rubber inlay
MSRP: $54.99

Kershaw LoneRock RBK 2

Kershaw fixed-blade handle
Kershaw also includes a fixed-blade handle with its replaceable blade knife’s kit. It’s lightweight and the texture and profile offer plenty of purchase power.

The Kershaw LoneRock RBK 2 is another replaceable model that uses a #60 scalpel blade. (I’m starting to feel like a few of these companies had a meeting and I wasn’t invited.) The RBK 2 comes with 14 extra blades in a carry case and one on the knife. A pocket in the belt pouch holds the carry case. A cool feature of the case is a slash pocket for the knife, making it easier to get a purchase on the handle for deployment.

Speaking of the handle, it’s glass filled nylon with rubber overlay. It’s listed as black and tan but looks more like black and green. If I had to pick something Kershaw should have had more foresight about, it’s the color. Green and black pretty much screams “lose me” for a hunting knife. On the other hand, for caping the #60 scalpel blades should do the trick. Also, Kershaw did a great job contouring the handle so it’s easy and comfortable to hold. The blade opens ambidextrously via the double thumb stud and secures via a linerlock. There is no pocket clip, though there is a hole for a lanyard.

Kershaw really put its thinking cap on when it comes to tool-less blade removal. A liner lifts the rear of the scalpel blade, enabling you to slide the blade off. However, I would still play it safe and grab the blade with, say, a pair of pliers. During use I never had an issue with the removal liner being bumped, but I will wait and see. I must say, Kershaw impressed me with this one.

Kershaw LoneRock RBK 2 Specs
Overall Length: 7.2″
Closed Length: 4.4″
Blade Length: 2.8″
Handle material: Glass filled nylon w/rubber overlay
MSRP: $47.99

Points To Ponder

Replaceable-blade knives add to the depth of edged tools available in the cutlery world. As with all knives, they have their place. They have already experienced some popularity among certain trades and professions. If you like to sharpen, remember that even a replaceable blade can be touched up at times.

Check Out More Outdoor Knives And Tools:

Benchmade Infidel Review: Breaking The Mold For OTF Autos

Breaking from the boxy OTF autos, the Benchmade Infidel cuts a unique profile that’s made it a hit among high-end knife lovers.

Out-the-front (OTF) automatic knives have long been popular with knife enthusiasts because they are different enough to be unique but not so odd as to be useable. OTF’s main mechanism of action is propelling the blade fore and aft in relation to the handle, as opposed to out the side in a radial fashion as most known automatic folding knives operate. Presently a few knife companies offer OTF automatics but there is one drawback to most designs (if you see it as such)—most have boxy handles.

This is primarily out of necessity. The handle shape in generally needs parallel sides to facilitate the fore and aft motion of the blade as it extends and retracts into the handle. And with the sliding switch actuation located on the spine, there isn’t much that companies can do with handle shape changes.

Enter the Benchmade Infidel, a high-end USA-made OTF with a curvy handle.

Benchmade Infidel Handle
Photo: Marty Stanfield – Marty Stanfield Photography

How did the company accomplish this? By relocating the actuation slide switch from the handle spine to the handle scale. Moving the switch opened up possibilities of experimenting with different handle shapes, even ones that enhance user grip and safety as well. The Infidel’s handle is curvy, yet symmetrical and sports a three-dimensional texturing pattern to boost hand traction.

Infidel Blade

The Infidel’s dagger-shaped blade measures 3.9 inches in length and sports a traditional grind for this style of knife and a symmetrical appearance. This truly is a dagger blade with edges sharpened fully on both sides. Benchmade opted for D2 steel for the blade, selected for its known edge retention and toughness.

Infidel Blade
Photo: Marty Stanfield – Marty Stanfield Photography

A fuller is machined down the centerline of the blade, enhancing the appearance and giving it a bit of an edgy attitude. The blade is finished with a black coating, serving as an additional layer of corrosion resistance, as well as a low profile, non-glare finish. For those who might not be aware, D2 is not stainless steel and requires a little extra care. This coating accomplishes this job.

Infidel Handle

The handle measures 4.8-inches long and it is machined from aircraft-grade aluminum for both strength and weight reduction. The overall handle shape is inviting with its multiple curves that define a forward guard of sorts to park your hand in place. Moving towards the middle, there is a slight contour that helps to fill your grip more, and the expanded section at the rear of the handle aids in preventing rearward sliding.

Like the blade, the handle shape is symmetrical and very pleasing in appearance when you factor the blade’s uniformity. The handle sports bi-directional machining patterns helping to hold your hand in place. If the machining pattern look familiar, it should. It is the same style used on Benchmade’s Presidio automatic folder.

Benchmade Infidel Clip
Photo: Marty Stanfield – Marty Stanfield Photography

To fire the blade, there is a stepped slide switch on the presentation side of the handle. The machining pattern on the switch allows for positive thumb engagement to deploy and retract the blade. The reverse side of the handle is smooth and you find a deep carry, fold-over style pocket clip affixed to the handle to carry the Infidel tip down in the pocket. The clip easily attaches to your pants pocket and holds the knife securely.

Using The Infidel

While it is possible to EDC a dagger blade OTF (though, be sure to check your local laws first on knife carry), I will have to caution against the fact that its use as a working knife is rather limited given the blade design. The dagger grind makes the tip devastatingly sharp and pointy (a good thing), it also leaves the tip more susceptible to damage or even breakage if the knife is used heavily. This is especially true when prying or twisting while cutting actions may be involved.

With certain tasks where puncturing and cutting—such as opening bags of mulch or topsoil—the Infidel definitely excels. Push the blade through the bag and pull it to the side to slice the top open. It all happens effortlessly. Opening mail, opening packages, cutting cardboard, breaking down cardboard boxes, and cutting shrink wrap are some tasks that the Infidel can also handle with aplomb.

Benchmade Infidel In Use
Photo: Marty Stanfield – Marty Stanfield Photography

The ease of extending and retracting the blade simply by moving the slide switch forward or backward makes using the knife easy. One thing to note regarding the handle ergonomics in general, the Infidel is glove-friendly. With some knife handles, the handle feels lost in your gloved hand. You cannot manipulate it easily, it feels too thin. With the Infidel, the handle design translates well to gloves.

The D2 steel is respectable in performance, offering enhanced edge retention and toughness against wear and impact. It’s a well-known steel, especially in the outdoor knife market, where large camp knives and choppers may be made from D2 for these very reasons. While you are certainly not going to do any chopping or batoning with an OTF, it’s nice to know the blade is that tough and can take a fair amount of abuse before it needs to be sharpened.

I have always had good luck with D2 and found it to be a very good-performing steel for its price. Since you’re not going to be engaged in heavy work with the Infidel, D2 is perfect and when it does come time for a resharpening, D2 sharpens up quicker than all your high-performance steels. Another plus!

Infidel Variations

For those of you who wish for a smaller Infidel, there is the Mini Infidel which has a 3.1-inch long dagger blade. All the material specs are the same as the full-size Infidel. The overall length is 7.1 inches, and the Mini Infidel is a very pocket-friendly design. It’s sized right for daily carry and for those with smaller hands. Size wise it’s not as imposing as the full-size Infidel but its smaller size allows it to get in and out of more daily carry tasks like opening packages, mail, and some general cutting tasks as you work around the home, yard, and garage.

Infidel Mini
Photo: Marty Stanfield – Marty Stanfield Photography

Additionally, there is an upgraded model with a few bells and whistles. Benchmade dressed up the Infidel by offering three shades of nature-inspired colors: Crater Blue, Woodland Green, and Flat Dark Earth. These limited edition knives come out in 1,000 batches, and are also equipped with upgraded blade steel to satin-finished, premium CPM S30V. This is a long-time standard steel in the knife industry, known for its toughness and extreme wear resistance.

Final Cut

The Infidel is one of the more interesting OTF automatic knives on the market. It combines style, function and quality materials to equate to a long-lasting tool that will stand the test of time.

The Benchmade 3300BK Infidel has an MSRP of $550.00. The 3350BK Mini Infidel has an MSRP of $500. The Flat Dark Earth, Woodland Green, and Crater Blue full-size Infidel have an MSRP of $650.00 each. The same colors for the Mini Infidel are $600.00 each.

Check Out More On Benchmade:

How To Build An Appalachian Spring Helve Hammer

0

The Appalachian spring helve hammer, including springs, hammer head/tup and more.

Some people find great joy in precision and following rules and plans. For those of you who do, this is probably not your power hammer series. I enjoy the creativity of making a thing from scratch. It’s not the precision that turns my crank, it’s that eureka moment of, “It works!”

In this installment I’ll talk through the process of building a junkyard hammer in the Appalachian style. Junkyard refers to the DIY-type build made with what you can find. Appalachian refers to a common design that uses a spring helve. The most popular earlier Appalachian hammer designs were called the “Rusty” and the “Dusty.”

Rocker-Arm Springs

I used a set of leaf springs for my rocker arm. The arm is also called a helve. When it comes to selecting your springs, if you have several to choose from, choose a sufficiently stiff set. If you have the choice between sets that are more curved vs. those that are straighter, choose the straighter ones. If you have the choice between sets that are longer or shorter in overall length, either one will work, but you’ll have to consider whichever length you choose as you lay out the distance between the center post, the anvil and the drive wheel. The length of your spring pack coupled with your stroke length will impact the speed at which your hammer will safely run. The spring action and whip action of the spring set during cycling increase head speed at contact, which improves performance.

leaf springs for the rocker arm a power hammer.
The author used a set of leaf springs for the rocker arm of his power hammer. The arm is also called a helve.

Your spring set needs to swivel or rock on top of your center post. I built my hammer with the springs riding on top of the shaft, and the shaft riding in pillow block bearings. Others are built with flange bearings, and others with the shaft above the springs. Any configuration is fine provided you have the clearance you need for the springs to rock back and forth as the hammer operates. 

Your spring set will need a swivel on the end where it connects to the pitman arm (the rod that connects the spring arm to the drive wheel). Like the top pivot, there are as many different designs as there are guys building hammers.

The end of the spring set near the hammer head needs to be connected in a way where the arc of the spring travel is converted into direct linear up and down energy. Again, there are multiple ways to accomplish this. I went with a set of rollers on the hammer head, and the spring rides in and out on the rollers as it arcs up and down. I have seen designs with toggle linkage as well. 

Hammer Head And Tup

The entire assembly that makes up the hammer head is called the tup. When a smith says he has a 25-pound power hammer, he’s referring to the tup weight. You are looking for a tup weight that is roughly 1/10 of your anvil weight. I built my hammer with a piece of 2-inch-solid-square stock long enough to make a 40-pound tup. For heads that weigh less, you can use a piece of solid stock for the contact area, and tubing or pipe to make up the extra length you need. While a solid anvil is critical to the function of the hammer, the hammer head itself only needs to be solid on the striking end to properly transfer the force.

The DIY spring helve hammer built freestyle by Doug Davis
The DIY spring helve hammer built freestyle by Doug Davis of Lubbock, Texas, is shown in both instances here from the pulley side.

The tup rides up and down in a set of guides. You’re converting an arcing spring movement into a linear up-and-down hammer movement. One consideration is that your guides need to account for lateral movement in all four directions. The simplest way is for the guide to completely enclose the hammer shaft. Contact surfaces between the hammer head and guide should be lubricated, and steel on steel is not advised. Bearing surfaces should be made of UMHW (Ultra High Molecular Weight Polyethylene) plastic or of bronze. These surfaces benefit from a degree of adjustability to make sure that the hammer head is aligned properly with the anvil. 

I used set screws and a UMHW plastic cutting board on my hammer, with lithium grease as well. My hammer runs well with fresh grease and less well without. I grease the hammer shaft at the beginning of every forging session. The vertical position and length of your guides should accommodate the various stroke lengths of your hammer. You don’t want the hammer head hitting the bottom of the guide on the upstroke, nor the spring connector hitting the top of the guide on the downstroke.

Pitman Arm

A stiff arm connects the spring pack to the rotating wheel, converting the rotary action of the flywheel to a straight up-and-down rocking motion. This arm is called a pitman arm. It is adjustable for length, as the dimension will ultimately be changed as you tune your hammer by trial and error, or as you adjust your hammer to accommodate varying thicknesses of stock, or the use of swages, or top and bottom tools. I used a toggle linkage on the top and for the bottom of the arm I used large bolts welded to a piece of plate, which I then bolted to the hub of the tire used for a clutch. This is another area where your available parts and mechanical experience will dictate your design.

Read More On Knife Steel:

Advertisement

Must Read Articles

Read this before you make a knife

Knifemaking 101 – Read This Before You Make a Knife

  by Wayne Goddard My experience has taught me that there's nothing like digging in and getting started. I've often said the hardest part of the...
how to forge damascus steel

How to Forge Damascus

Advertisement
Advertisement