Sinners & Saints: Actor Makes and Uses Knives for Movies

Johnny Strong knifemaker musician actor
The Combat Assassin, made by actor Johnny Strong, appears on the cover of the March 2012 issue of BLADE magazine.

Editor’s note: This article originally appeared in the March 2012 issue of BLADE. Keep exploring BLADE‘s extensive archives with this download of back issues.

custom knives action moviesThrough knives I have met some of the most amazing people, one of whom is actor Johnny Strong.

Last summer I received an e-mail from Johnny. He was interested in my Dragon Waki he had found on Bladeart.com’s website. We exchanged e-mails about his new waki, music and his interest in knifemaking. I learned Johnny is an actor, musician, martial artist and artist. He has been collecting knives since he was 8.

From Collecting to Making Knives

making knives johnny strong wally hayes
Strong uses the author’s belt grinder on one of his blades. (Wally Hayes photo)

“It was when I was on tour with my band, Operator, that I got serious about collecting custom knives. I would be on the tour bus searching the web for knife dealers,” he said.

After talking with Johnny and learning a little about him, I suggested he visit my shop and hang out for a weekend. He did—and he jumped in with both feet.

We started out forging two blades to shape. Then I taught him grinding and heat treating. The crash course was three long, fun-filled days. As Johnny told BLADE®, “It was a great experience coming to Wally’s and having him share all his knowledge with me. I learned how to manipulate steel and apply these skills to my edged art.”

As soon as Johnny returned home, he ordered a belt grinder, drill press and some steel. In the past year he has created some very original designs. His computer-drawing skills enabled him to develop a practical and aggressive-looking knife style. As he noted, “With my knives, I like to paint in tactical colors.”

Johnny Strong’s Knives

sinners and saints movie knives
A recessed sawback and what the maker calls his “three-edge design” distinguish the 11.5-inch blade of Johnny Strong’s Combat Assassin. Blade steel: CPM-S35V stainless. Overall length: 17 inches. The pack is the Jumbo L.E.O. S-Type from Maxpedition.
johnny strong makes knives
As with all Strong knives, the Urban Assassins are fl at ground from CPM-S35V stainless and
heat treated by Paul Bos Heat Treating. Overall lengths: 11.5 inches. (Katie Summers photo)

His blades are flat ground from CPM-S35V stainless steel and heat treated by Paul Bos Heat Treating.

Johnny has created some unusual blade finishes with a combination of bead blasting and etching. The blades are ground with a wide secondary bevel that makes his knives razor sharp, similar to those by Shiva Ki.

Johnny hand carved a mold to make his handles. He casts them one at a time. The handle material is an impact/chemical-resistant resin. The cutouts in the handle butts are multi-purpose prying/shaping tools. He also designed and ordered custom-made black titanium handle fasteners. Three of Johnny’s models are the Urban Assassin, Canine Assassin and Combat Assassin.

Respective blade lengths are 6.5, 8.5 and 11 inches. The blade of the Canine Assassin has a tiger-stripe finish, while the Combat Assassin blade features a sawback. Each blade has what Johnny calls his three-edge design, which was inspired by the knife-combat training he has received. All his knives come with custom leather sheaths.

Johnny Strong knife
Featuring a tiger-stripe finish and Strong’s three-edge design, the 8.5-inch blade of the Canine Assassin is CPM-S35V. Overall length: 14 inches. (Katie Summers photo)

Sinners & Saints

knife fight saints and sinners movie
Strong (left) as Detective Sean Riley and martial arts instructor Ron Balicki as Rucker (right) have it out in a scene from Sinners and Saints. Strong trained with Balicki for three months for the scene, which took two days to shoot. The knives in Strong’s hands are an Allen Elishewitz “Phalanx” folder (right) and a Cold Steel Tai Pan dagger (left). Balicki’s knife is a Cold Steel Voyager folder. (photo by Mark Rutledge)

Johnny has starred in Black Hawk Down, The Fast and The Furious, Get Carter, The Glimmer Man and his new (as of the original publication of this article) action movie, Sinners and Saints. Johnny plays the lead role of Sean Riley, a New Orleans detective.

To prepare for one of the movie’s knife fight scenes, Johnny trained with Ron Balicki for three months. Balicki is well known as a practitioner and teacher of the martial arts, and is a student and son-in-law of Dan Inosanto, a legendary martial arts instructor who studied under Bruce Lee. Balicki is also a top Hollywood stuntman and plays the role of Rucker in Sinners and Saints.

Johnny learned both one-handed and two-handed combative drills. In a knife-fighting scene in the movie, Johnny uses an Allen Elishewitz “Phalanx” folder and a Cold Steel Tai Pan dagger. Balicki plays Rucker, a bad guy Johnny’s character must kill. The knife-fighting scene took two days to shoot. Balicki uses a Cold Steel Voyager folder in the scene.

“Ron has a ton of experience and was great to work with,” Johnny noted. “We wanted to make the knife-fighting scene as realistic as possible.”

Johnny has a strong background in martial arts with a black belt in Brazilian Ju-Jitsu, and is training hard to get in shape for his next movie.

Movies, Music and Knives

johnny strong music

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Read more articles from BLADE’s archives with this collection of 25 years of back issues.

This past fall I flew down to Johnny’s to help with his knifemaking and have some fun playing music as well.

Music is a big part of Johnny’s life. When not acting, he works on music either for film scenes or his own CDs.

Prior to press time he had released his new album, The War of Art, on iTunes. It features two of his Urban Assassin models silhouetted on the cover. I was asked to bring my guitar so I could play lead on a couple of songs in his studio.

What a blast—mixing knifemaking with recording music! Stay tuned for more movies, music and knives from a very talented guy.

The Swords of “The Lord of the Rings: The Fellowship of the Ring”

swords from the lord of the rings
The February 2002 issue of BLADE magazine.

Editor’s note: The following appeared in the February 2002 issue of BLADE magazine. Read more from the deep archives of the world’s foremost knife publication in this download of 25 years of back issues.

A Movie that Knows How to Do Swords

When New Line Productions’ The Fellowship of the Ring, the first in a series of three movies based on J.R.R. Tolkien’s The Lord of the Rings trilogy, debuts just days from now, blades will be among the stars of the film—and reproductions of three of those pieces are available from United Cutlery.

Moreover, they are but the first in a series of swords United Cutlery (UC) will reproduce in conjunction with the debuts of the Rings sequels in 2002 and 2003.

UC art director Kit Rae oversaw the reproduction of the three swords. It was a dream job for Kit, who’s been a fan of The Lord of the Rings since elementary school.

“It was one of the first fantasy books I read, though I first read The Hobbit [the prequel to the trilogy],” he recalled. “That had more influence over me and the direction with what I do [as a blade designer] than anything I’ve ever read.”

None Shall Pass on Naming These Sweet Swords

The blades of The Fellowship of the Ring are Sting, the short sword of the movie’s hero, Frodo Baggins; Glamdring, the sword of Gandalf the Grey, a powerful wizard and Frodo’s friend and guardian; and The Sword of the Witchking, the blade of one of the film’s villains.

In addition to the three pieces, the movie sequels-one to debut around Christmas 2002, the subsequent one around Christmas 2003-will feature more blades that also will be reproduced by UC, thus setting the stage for all of the pieces to be collectible as a series.

A Precious Partnership: United Cutlery and the Box Office

The Fellowship of the Ring is the latest movie for which UC has either designed and/or reproduced blades, including the three Rambo films, Indiana Jones and the Temple of Doom, Total Recall, Mortal Kombat, The Mask Of Zorro and others.

However, Fellowship represents UC’s most ambitious project to date.

“This is the biggest movie license that we’ve ever had,” Rae noted. “We’re planning on making reproductions of nine swords from all three films to be released over the next three years. Three swords have been released this year, with another two to four swords next year. Each will come with a hardwood wall plaque. We may make scabbards for them at a later date.”

Staying True to the Movie

swords lord of the rings
The hobbits of “The Fellowship of the Ring” brandish their short swords. Click for a larger view. (image via imdb.com)

The swords are meticulously reproduced from the description in the script, photos of the actual props and the props themselves as supplied by New Line Productions. There were several copies of each sword made for filming and each was slightly different.

“We have combined those differences into our reproductions while remaining faithful to the original designs,” which were done by the Weta Workshop in New Zealand, Kit said.

Each sword prop has an “aged” or worn look to it in the films, as if it’s been around for many centuries and seen many battles.

“We did our best to copy that look for our reproductions,” Rae maintained. “We want the swords to be as authentic as possible. We’ve found that it’s actually harder to make the swords look aged than to make them look shiny and new. The plaques’ shapes are tailored to each sword and feature screen-printed gold designs that I’ve styled after the look of each character in the film. New Line gave us a great style guide with art from the film to work with.”

No Pressure: 100 Million Books Sold

the lord of the rings swordsHaving sold over 100 million copies in over 40 languages, Tolkien’s epic trilogy is considered by many to be the greatest fantasy adventure story ever written.

Penned in the 1950s, it chronicles an epic struggle in “Middle-earth” involving humans and a collection of Hobbits, Dwarves, Elves, Wids, Ring Wraiths, Ents, Orcs and other fantastic creatures over possession of a magical ring that can shift the world’s balance of power.

Frodo’s Short Sword: Sting

Frodo, played by Elijah Wood, is a Hobbit and one of many in search of the ring. In The Hobbit, Bilbo Baggins, Frodo’s uncle, uses his short sword, Sting, many times in his adventures. In Fellowship, Bilbo (Ian Holm) passes Sting down to Frodo. The piece is magical and, in the movie, its blade glows blue when the evil Orcs are present.

“This is probably the most popular sword in the books,” Rae stressed, “and is probably going to be the one most people will want to own after they see the film.”

Sting’s blade and guard feature runes in the Elven language of Sindarin that translates to, “Maegnas is my name, I am the spider’s bane.”

According to Kit, the runes are true to the actual Sindarin created by Tolkien. Maegnas comes from the Elven word “maeg,” which means sharp. The hardwood handle of UC’s Sting repro is inlaid with an Elven vine design.

“If we hand inlaid the metal just like the real thing, these swords would have been extremely expensive,” Rae related, “so we tried many other processes, including powdered metal and a laser, but finally settled on a special inlay process.”

Scaling a Sword for a Hobbit

Hobbits are about half the size of a man, so several tricks are used in the film to make the human actors look smaller, including making the sword props larger than they appear on screen.

“We had to scale the prop sword, which was 1:1.38 scale, down to the actual size that it appears, on film,” Rae explained. “The prop we had was a full-size sword but on film it appears as a short sword or dagger. We cheated a little and made the blade a bit longer, but otherwise it’s the correct scale.”

The overall length of the UC Sting repro is 22 inches, including a 15-inch blade of 420 J2 stainless steel etched with Elven runes. The metal guard and pommel feature and antique metal finish. Sting comes with a wood plaque silk-screened with Elven runes.

Gandalf’s Glamdring Sword

what is gandalf's sword in the Lord of the Rings movies
In the movie, Glamdring is a magical sword that glows in the presence of an enemy and serves Gandalf the Grey in his effort to aid the Fellowship of the Ring. (NLP image)

Gandalf the Grey (Ian McKellen) found his sword, Glamdring, along with Sting in the troll hoard in The Hobbit. Gandalf is an old and powerful wizard and uses a wizard staff to cast his spells, but he pulls Glamdring from its scabbard for battle several times in the film.

Like Sting, Glamdring’s blade glows in the presence of an enemy in the movie. (Editor’s note: the blades of the Sting and Glamdring repros don’t glow.)

“The repro is made with three hollow grinds and the handle is wrapped in leather,” Rae commented.

The metal crossguard and pommel are engraved with Anglo-Saxon-styled runes in the Elven language, which basically say that Glamdring was forged for Turgon, the King of Gondolin.

“Gondolin is only vaguely referred to in the Rings books but is from Tolkien’s earlier work, the Simarillion, a history of Middle-earth,” Kit explained. “That how much research the designers did for the movie. To true Tolkien fans, that will mean a lot.”

Sporting a 36-inch blade of 420 J2, UC’s Glamdring repro is 47 5/8 inches long overall. The hilt is leather wrapped and the metal crossguard and pommel feature an antique finish and engraved Elven runes. The accompanying wood plaque is decorated with silk-screened designs.

The Sword of the Witchking

swords of the lord of the rings
The Ring Wraiths with their swords. (NLP image)
sword ring wraith
A sword made for some of the baddest dudes in the Lord of the Rings.

The Witchking is the leader of the nine Ring Wraiths and uses the Sword of the Witchking, as well as a dagger. The Ring Wraiths are sent to find the ring and return it to their dark master, Sauron (Christopher Lee).

They appear evil in the film, cloaked in black and riding black horses. They are very ancient beings, no longer human. The swords they carry look thousands of years old with corroded and worn blades and handles.

“We have developed a special chemical process to make the blades look like they are 3000 years old, as they appear in the film,” Rae remarked. “The crossguard and pommel have an aged iron look, and the grip is leather wrapped.

“They are huge swords, almost like European two-handed broadswords. This sword is one of the largest we have ever made–over 54 inches long overall.

UC’s Sword of the Witchking repro boasts a 39 3/4-inch blade of 420 52 steel, a leather-wrapped hilt, and metal crossguard and pommel with an antique finish and engraved designs. The accompanying wood plaque is silk-screened with Naszul designs.

Sword Scenes

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Read more articles from BLADE’s archives with this collection of 25 years of back issues.

At press time, Kit had seen a short preview of the movie’s highlights. Though he didn’t want to give too much away lest he spoil the film for BLADE readers, he did reveal a few “sharp teasers.”

He said the most memorable scene with Sting is when Bilbo passes it on to Frodo. However, one scene particularly special to Rae is when Frodo first pulls Sting from its scabbard, the blade pulsating blue due to the proximity of the Orcs.

“It’s something I’ve waited for years to see,” he said, adding that Sting really doesn’t have any big fight scene in the movie other than Frodo using it in the Mines of Moria.

“Sting will have its best scene in the third film,” Rae confided. In the climax of Fellowship, there’s a huge battle in which Gandalf uses Glamdring.

“I can’t give away what happens but Glamdring has a big part in it,” Kit said. As for the Sword of the Witchking, it’s prominent throughout the film in the hands of the Witchking.

Another sword in the film, Narsil, is shown in a flashback that updates viewers on the history of the ring. The blade is shattered and appears later in its broken form.

UC’s “flashback” full-blade repro of Narsil will be available in April 2002, and the repro of the broken Narsil, along with the repros of the Ring Wraith swords, will be available in September 2002. UC also will be offering 1:4 scale collectible miniatures of the movie swords in early 2002.

As with the full-sized swords, UC will be releasing the minis over the span of the three films. UC will release other sword repros from the first sequel in November 2002.

Watch for “Forged In Fire” on History Channel

According to a History Channel press release out of New York on April 27, 2015, a new blade forging competition series will air on the popular network this summer. As the press release states, “The most talented bladesmiths in the world will test their mettle in FORGED IN FIRE, a cutting-edge competition series coming to HISTORY this summer. Hosted by weapons expert Wil Willis, a former Army Ranger and decorated Air Force para-rescue specialist, the series will feature world-class bladesmiths recreating many of history’s most iconic edged weapons, from the Japanese katana to the medieval broadsword to ancient throwing blades like the Chakram. Production has started in Brooklyn, New York.j-well dog bone walnut-brass

At left is J. Neilson’s “J-Well” bowie/fighter in English walnut and damascus. (Chuck Ward image)

“In each episode, four master bladesmiths will put their skills and reputations on the line, trying to avoid elimination while using traditional and state-of-the-art tools and machinery to turn raw metal into authentic working versions of classic bladed weapons of yesteryear.” Click here to read the rest.

Joining Willis will be a judging panel of renowned experts: knifemaker J. Neilson, a Pennsylvania-based ABS master smith who first shared this story with me, and who has been making knives and edged weapons for more than 20 years; Doug Marcaida, a New York-based hand-to-hand combat specialist who has studied and mastered fighting styles and techniques around the world; and David Baker, a California-based authority known for replicating period-accurate weapons, from submachine guns to samurai swords, for both museums and films. Again, for the rest of the story, click here.

Click here for more on forging.

Getting Movie Swords Right: Joan of Arc vs. Joke of Arc

joan of arc movie swords
For how it should and shouldn’t be done when it comes to historic blades, consider the classic and contemporary film versions of the Joan of Arc story.

Editor’s note: This article originally appeared in the August 2003 issue of BLADE magazine. You can read more from BLADE‘s archives with this extensive collection.

When I first heard of The Messenger, the 1999 movie version of the Joan of Arc story, I thought it best to ignore it. It just didn’t sound very good. However, I caught a trailer on HBO about the film—directed by Luc Besson and starring Milla Jovovich as Joan and John Malkovich as The Dauphin—and was quite impressed.

According to the trailer, the producers spent an enormous amount of time researching the era in which the story is set, including the armor and weapons. They also researched Joan and reportedly would present a different portrait of “the Maid of Orleans.”

On this basis, my wife, Toni, and I journeyed to the theater prepared to see the new portrait, and to appreciate the research into the clothing and the arms and armor.

What Went Wrong

custom knives action moviesOne of the most notable things about the movie was the popcorn. It was really fresh and delicious. The drinks were well mixed, and, as usual, the price was sky high—but the popcorn was worth it.
I regret to say, however, that I have a weak stomach. Oh, scenes of carnage don’t bother me, but really bad acting, directing and outright falsehoods in a movie have a tendency to make me want to heave!

Nonetheless, I’m not a coward. I walked to the restroom, threw some cold water on my face, steeled my nerves, and went back to try to watch the rest of the movie.

I failed.

I made it through the fall of the Tyrell and the relief of Orleans. About 10 minutes later, though, my stomach quailed at what I watched on the screen, and Toni and I had to leave. Meanwhile, a couple of my friends braved the whole film. They told me that as the time approached for Joan to be burned at the stake, many in the audience were shouting, “Burn her! Burn her!”

Not Falling for Those Cheap Movie Swords

If the producers paid for research on The Messenger, they should get their money back.
All the armor looks as if it’s straight out of some cheap fantasy movie, and the same goes for the swords and other weapons. However, the war hats look pretty good. As for the fighting, it’s more ludicrous than anything else.

After the fall of the Tyrell, the camera pans somewhat lovingly over the scene of “carnage.” There’s one severed foot, a “tastefully arranged” group of what might be entrails and, I think, an arm lying about. In short, it’s the most unrealistic battle scene since the Saturday serials.

Actually, I would be willing to overlook a lot of the flaws and errors if the movie had anything else going for it, but this one doesn’t.

The Hundred Years War helped create a time of deep cynicism that co-existed with a profound and strongly held religious belief. Whatever one’s opinion of Joan of Arc—and whatever the reality actually was—she was able to lead and inspire many men, those sincere in their religious belief, as well as those quite cynical.

On the other hand, this movie’s version of Joan could, and did, inspire an exodus from the theater. Don’t waste your time with this one. For one thing, I doubt that you’ll be as lucky with the popcorn as we were.

Better Swords, Better Movie: Joan of Arc (1948)

movie swords historical accuracy

After we left the theater from watching The Messenger, I promised Toni that I would show her the definitive film version of Joan of Arc. Produced by Walter Wanger in 1948, Joan of Arc remains one of the most stupendous epics ever produced for the silver screen.

As Joan, Ingrid Bergman had a positively ethereal beauty that really hits home in the movie. She was also a tremendous actress and comes across as a confused peasant girl, driven by forces she only partially understands but in which she fully believes.

La Hire, one of Joan’s great battle captains, is well played by a bluff, tough Ward Bond. Since I always liked what I read about La Hire, I was pleased to see him played so admirably.

The Dauphin, a somewhat feckless and timid person, is well handled by Jose Ferrar. I could go on and on, as everyone in the movie does a superb job and each is quite believable in his/her role.
The primary battle in the movie is the capture of the Tyrell and the relief of Orleans that’s besieged by an English army under the command of Sir William Gladsdale. This is one of Joan’s first battles and in it she’s wounded by a crossbow bolt.

She regains consciousness and insists on leading a final charge against the Tyrell, which falls in the ensuing battle.

accuracy of weapons in hollywood movies

This is one of the best siege battles ever on the big screen, and is worth the price of the movie rental alone. You see arrows flying from crossbows and bows, and the horrors of trying to storm walls—men fighting their way to the top of the ladder only to have it hurled down or being speared from the top.

As the Tyrell falls, La Hire climbs over the wall and shouts for Gladsdale, and the two meet in the center and fight with two-hand swords. La Hire drives him back and, rather than surrendering, the Englishman falls into some burning debris.

Getting the Two-Hand Swords Right

Hollywood movie swords

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Read 10 years worth of back issues, including the three-part series about “The Iron Mistress,” in this collection.

The two-hand sword was just beginning to become popular at that point in history, and for two knights in full plate armor it was a handy weapon to have. Certainly, you can’t cut plate armor with a regular sword but you can crush it.

The movie is well acted and well done, but even more impressive is the costuming, right down to the haircuts of the men. The hair is worn thick and cut into the shape of a bowl. This was done at first to provide extra padding under the helmet but also became the fashion for the dandies, even if they never fought. The armor is accurate and so are the many swords, pikes, fauchards, pole axes and battle axes.

See this one. It’s fun and a good movie as well.

The Knife of “Jumanji: Welcome to the Jungle”

Steve Auvenshine movie knives
The knife Steve Auvenshine created for “Jumanji: Welcome to the Jungle.” (knife images courtesy of Steve Auvenshine)

Jumanji: Welcome to the Jungle, released around Christmas 2017, might’ve slipped under the radar for film-savvy knife enthusiasts. However, the movie marks yet another contribution by Kentucky knifemaker Steve Auvenshine to the prop departments of Hollywood.

Dwayne “The Rock” Johnson, portraying Dr. Smolder Bravestone, carries a fixed blade in a sheath on his right hip throughout the movie.

Knife used in Jumanji movie
Dwayne Johnson, second from left, wears the knife in the a sheath on his right hip throughout the new Jumanji movie. (Image via imdb.com)
knives used in the jumanji movie
A closer look. (Image via imdb.com)

Auvenshine, who also made knives for the Jurassic World movies, noted how the actor’s size warped the perception of the knife on screen.

“It’s a beast. Weighs almost two pounds. About 20 inches OAL. Dwayne Johnson, ‘The Rock,’ makes it look pretty normal!” Auvenshine wrote on his Facebook page.

Jumanji knife
The knife next to a quarter, for reference.

Specs

The measured specs are as follows:

  • Weight: 30 ounces
  • Overall length: 18 inches
  • Handle length: 6.5 inches
  • Blade length: 11.5 inches
  • Blade steel: 1075/80

Here are some closer views from Auvenshine’s shop:

 

Jumanji knife

Forged In Fire, Season Two Premieres!

According to a new History™ Channel video trailer and television commercial, Season 2 of Forged In Fire premieres on February 9th at 10 p.m. EST/9 p.m. CST. All-new participants/bladesmiths are ready to forge edged tools and weapons, so tune in to History Channel and see for yourself.FIF_PR_Stunts_05062015_MM_0551 copy

ABS master smith J. Neilson tests a blade on History Channel’s Forged In Fire(Miller Mobley/HISTORY image)

Forged In Fire (page 84, December BLADE) pits bladesmiths against each other to see who can make the best knife in a limited  amount of time, with the winner of each episode earning a $10,000 first prize. Last year’s FIF included such well-known forgers as ABS master smiths Murray Carter, Ray Kirk and J.D. Smith, David Goldberg, Peter Martin, ABS journeyman smith Mace Vitale and others, as well as many relatively unknown bladesmiths.

The combination of having to complete knives in a set time limit along with the other contestants before television cameras and over a million viewers makes for a great pressure environment and high drama. As a result, some of the smiths struggle to perform at their best. See the December 2015 issue of BLADE to find out more.

 

 

Are More People Forging Today?

10_260I was watching American Pickers on the History Channel last night, and the stars were looking at an anvil, and Mike said something to the effect of, “More and more people today are going back to the basics and learning to forge, and learning the art of glass blowing and things like that …”

And it got me thinking about how my wife, Tricia, and I do this art tour every year where they give you a map and you go to artisans’ houses for kind of an “open house” art tour. And there’s usually a glass blower every year.

And then there’s that other History Channel show, Forged In Fire, and it seems like new knifemakers keep coming out of the woodwork …

What do you think, are more people forging today than in recent past?

Shown in the image are Finnish brother knifemakers Jakob (forging) and Simon Nylund.

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