The popular pattern offers a complex combination of material and motif.
The variations on damascus steel themes are endless. The possibilities are tempered only by the maker’s time at the forge and his or her desire to create.
Among these many variations, one pattern has recently captured the spotlight. These days, feather damascus is trending and custom makers are producing knives that turn heads, captivating buyers with the intricate layering that produces hard steel intertwined with the look of the light and wispy. Feather damascus offers a medium of both performance and artistic expression that influences every aspect of the maker’s creativity.
Ethan Kolar of Plummer, Idaho, describes his interest in feather damascus as “chaotic flow.” He explains, “The pattern’s center seam, where the jagged W’s converge, creates a flow in the blade which really adds to the overall confluence of the knife as well as creating a controlled chaos as the pattern explodes from the center filling out the blade.”
Kolar enjoys the hint of “jaggedness” and the center line that ties the blade together, and in the making of his feather damascus, his focus lies in test etching every restack from the forge. He sees the pattern in many different forms with the observation that “a pattern is not right or wrong but more of what the maker envisions and creates and what is right to him for his knife.”
The folding dagger Ethan composed includes a 3-inch feather damascus blade of 1084 and 15N20 steels with an engraved gold inlay and scroll worked 416 stainless steel window frame fitted with exhibition-grade white-lip mother of pearl. Liners are 15N20 file-worked and nitre blued, while the backbar of 416 stainless is engraved and sports delicate file work. Its overall length is 7 inches.
“Most of the inspiration I have while making damascus comes from envisioning my final product,” Ethan remarked, “what engraving will go with it, the handle embellishment, and a lot to do with the overall color of the knife, deciding whether the pattern will be brighter or darker.”
Steel On Fire
Another contemporary artisan exploring the feather damascus pattern is ABS journeyman smith Trevor Morgan. Having attended the Bill Moran School of Bladesmithing in Texarkana, Texas, in 2020, his goal with each feather damascus blade is to make the pattern “pop.” To achieve that look, his hand follows an artistic eye.
“Contrast, for sure, really makes any pattern cool,” said Trevor, “especially feather or mosaic damascus, larger pieces of dark and bright steel, gradients and that kind of thing. Also, out-of-the-ordinary stuff like feather [damascus] can be really cool to look at. Symmetry is always great with a feather pattern because it’s pretty easy to notice when something is out of whack with a feather due to the defined center. Complexity is also great. If it’s hard to figure out, all the better.”
According to Morgan, a resident of Apple Valley, California, the feather pattern can be challenging due to the hot-cut process, which puts enormous stress on the billet in somewhat weird ways and causes every forge weld to want to split open. The problem, however, can be mitigated by mig welding all the way around the seams. But this is his least favorite method of achieving the integrity of the billet because it requires grinding away the welds, wasting material and consuming time.
Trevor’s inspiration for feather damascus pieces comes from the world around him. “It’s places and people,” he commented, “from nature and the endeavor to make something organic and as lifelike as possible in steel. I regularly get swept up in the general zeitgeist surrounding the making of complex patterns. I see something on social media or somewhere, and I think, ‘Man, that’s really awesome! I’d love to try to make something like that.’ Then comes the real creative part, where I just get an idea of something that might look really cool and put it together.”
Morgan’s method is readily revealed in his featured piece, named “Torrent of Fire.” The knife includes a 9.25-inch blade of 1084 and 15N20 in a mix of W’s and straight layers with a fat core of 15N20. The knife’s overall length is 14.2 inches, and the handle is dark red tiger’s blood amboyna burl with a splash of sapwood for contrast.
Organic Appeal
Feather damascus has been a staple steel for ABS master smith Steve Randall for some time. He seeks a continual flow of the steel from the handle to the tip, and oriented so that the handle appears to actually hold a feather. “I was attracted to the feather pattern because of it’s a very cool, organic look,” he advised. “Like a snowflake, there are no two exactly the same. I’ve been forging feather damascus for at least seven years, and I’ve made several bowies and hunters.”
Randall, of Estancia, New Mexico, presents his feather damascus piece with frame-handle construction, showcasing mastodon scales with an overall length of 9½ inches and a blade of 4¾ inches. “Feather damascus is a more challenging pattern,” he said. “My tricks are patience and concentration. There are many welds involved in the pattern, which can contribute to cold shuts, which can destroy hours of hard work. The trickiest part is splitting the billet right down the middle and maintaining symmetry.”
While he describes the feather damascus forging process as complicated and labor-intensive, Steve sees the payoff in the harmony of the pattern and its related materials in the finished knife. “I always try to complement it with the best handle materials I have available,” he reasoned. “I prefer stag or ivory. If using wood, I avoid busy patterns and colors. I draw inspiration from many other makers. There are so many accomplished makers who produce a variety of feather patterns. It is one of my favorite patterns to forge because it can really accent the flow of the blade and give it a great overall look.”
Movement And Flow
It took a single demonstration by the great master smith Harvey Dean to convince David Lisch, who earned his ABS journeyman stamp in 2009 and his master stamp six years later, to try the feather pattern. “I was always attracted to feather damascus,” he remembered, “but around 2008 I had the chance to see Harvey Dean demonstrate it at an event at Josh Smith’s, and I went right home and made the tools needed and gave it a go. I’ve been making feather damascus since his demo, and my hat is off to Harvey.”
For David, the making of feather damascus is challenging, but he says book matching the blocks really helps with the constant flow of the pattern. Sometimes, he says, makers will intentionally disrupt the flow by spinning one block one way and one the other to enhance the look. If it is done intentionally, he advises, there is no wrong way to stack the blocks. Forging all begins with the initial stack, and David starts with a 12- to 15-pound billet, acknowledging that the pattern can be wasteful in material. He tries not to go too far or stop too short in the forging process and offers that sometimes less is actually more.
“I love feather damascus because it looks different from maker to maker,” added Lisch. “I like a feather with movement and flow, not too bold and not way too fine, something that is easy to look at. For me, the more the pattern follows the forging, the more I like it. The center should lift up into the bolster or ricasso, showing that the blade was forged rather than running off the blade under the ricasso, showing it was just ground into a shape that disrupts the flow.”
Lisch gained a measure of popularity with his Mountain Man 2 folder, and the pictured knife is an example of what he describes as a “deep dive” into the style while using stag tips. “I set out trying to create my own version of one of the oldest knife designs in America,” he remarked, “and I believe I did just OK. But I’m not finished. So far, I’ve made several versions of the folder and have taken it even further with help from my friend and mentor [master smith] Mike Vagnino.”
Lisch had brought together his feather damascus touch and innovative design composition by introducing a clocking adjustable pivot that he has incorporated into a slipjoint, linerlock, lockback and flipper, all in the Mountain Man style with bronze, copper, stag and, of course, feather damascus. He has yet to reach the outer limits of his Mountain Man creativity and says that more will come in due time.
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