Knifemaking

Knifemaking is the building of a knife, which includes the blade, handle and other accouterments. Blades are made by either removing metal from a steel blank via a grinder – known as stock removal – and the forging to shape of hot steel into a blade in the process known as bladesmithing. Other parts, including bolsters, guards, pommels, etc., are needed to complete the finished knife.

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Knives Don’t Make the Man

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Photo by Alejandro A. Alvarez.

It’s always nice when mainstream media, in this case the Philadelphia Daily News, covers a local knifemaker and the knives he creates. Such was the case recently, July 24, 2014, when philly.com ran a story titled “Brewerytown Knifemaker’s On Point With His BiltSharp Products,” about knifemaker Adam Balkovic of BiltSharp Manufacturing Co.

Drew Lazor, writer for the Philadelphia Daily News, starts out:

KNIVES don’t make the man. But in the case of Adam Balkovic, founder of BiltSharp, a man definitely makes the knives. Emphasis on the singular. In addition to being the creator of the Philly-based bespoke forgery, founded in 2012, Balkovic also serves as its CEO, creative director, marketer, chief fabricator and sales coordinator. He is the steadily growing company’s only employee – and he’s happy to report that he’s got an excellent relationship with his supervisor.

“When I come to work now, I do whatever the hell I want,” he said. “It’s very fulfilling.”

Look at the pieces Balkovic, a native of the small York County town of Dillsburg, produces with his bare hands, and it’s easy to assume he’s been at the craft for years, apprenticing under an experienced blacksmith, or maybe an elderly Japanese blademaker.

But while the work screams veteran craftsman, Balkovic has been at this for only a few years and is entirely self-taught. Right now, in his inventory there’s a nearly foot-long chef’s knife, made from raw, military-grade 52100 carbon steel and mounted on a gorgeous polished handle of rare Southeast Asian amboyna burl. There’s a one-of-a-kind hunter’s blade … Click here to read the rest of the story.            Click here to see more quality cutlery.


Recommended

Blade 2014Knives 2014, 34th Edition
By Joe Kertzman, Editor

Knives 2014 provides the types of knives they make, technical information, and embellishments like engraving, scrimshaw, jewel inlay, wire inlay, carving, sculpting and etching.

Learn more
Buy now

Playing Guitar and Making Knives

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Can you think of two more enjoyable hobbies than making knives and playing guitar? Maybe suntanning or oyster eating, but aside from that … It never ceases to amaze me that, being the Editor of the KNIVES annual book, which includes a Custom Knifemaker Directory of 2,200 makers fashioning knives by hand, I still come across knifemakers in the news who I’ve never heard or known about.KONICA MINOLTA DIGITAL CAMERA

Such is the case with Mike Naylor, a knifemaker, guitar player and all-around interesting guy from Alabama, who, among other edged tools and weapons, makes hog-hunting knives for Alabamans. His full story, including how he has made knives for movie stars Sam Elliott and Tommy Lee Jones, was written by Suzy Lowry Geno, and first ran in the Alabama Farmers Co-Op’s “Cooperative Farming News,” (Alabama Farmers Co-Op photo) www.alafarmnews.com.

From the article:

“I’ve never taken any kind of class in this,” Mike explained. “God has just blessed me with this gift and I work by trial and error. A lot of times I get an idea and just make a knife from that. But many, many, many other times I do custom work. And ‘custom’ covers a lot.”

Click here to read the full story.

Click here for more knives suitable for hog hunting and other outdoors activities.

7 Keys To Top Knife Handles

Know the keys to the best handle design to enhance your knife’s performance and safe use. Following are seven:

1) According to ABS journeyman smith Dan Farr, the size of your hand is a key to arriving at the best handle for you. Longer hands require a larger handle diameter and thicker hands a smaller diameter. Wearing gloves works best with a longer and thinner handle. Remember that an eighth-inch difference in handle diameter means approximately a 3/8-inch difference in circumference.

Do you know the keys to top handle design? The knife is the Kershaw Mini Skinner. (Kershaw photo)
Know seven keys to top handle design. The knife is the Kershaw Mini Skinner. (Kershaw photo)

2) As for handle material, most synthetics tend to be stable, durable and often require no protective finish. Wood is strong for its weight, finishes well and adds beauty. Stag is somewhat limited in shape and size, but has good texture and adds traditional looks.

3) Contoured and formed grips are great if they fit your hand, but the more form fit the handle, the fewer people it fits. Finger grooves are an example. They are nice if they fit your fingers, horrible if they do not. Handles with a single finger groove for the index finger will generally be versatile enough to fit many hand sizes.

4) Round handles have no natural indexing for the blade edge (natural indexing refers to the ability to know where the edge is by how the handle feels in your hand rather than having to look at the edge to know where it is). Oval handles are much more useful. They index the edge to the handle and add the ability to use twisting force.

5) Curving the butt of the handle down—also known as the dropped handle—will improve purchase.

6) A palm swell allows a relaxed, comfortable handhold. It keeps your hand in the same place on the handle, provides a natural pivot point and helps with retention.

7) Guards are important safety features. A guard should blend with the contours of the grip and be strong, though in proportion to the rest of the knife.


A Knife Handle That Really Sticks With You

best drop point deer hunting knifeThis Deer & Deer Hunting Drop Point Knife is a great example of a knife that gets its handle right. This hard-working hunting knife was made exclusively by the American Knife Company for BLADE‘s sister brand, Deer & Deer Hunting, and is a great pick for hunters and collectors alike.

Order the Deer & Deer Hunting Drop Point Knife only at ShopBlade.com.

American Bladesmith Society Announces 2014 Hammer-In Schedule

One of the things that makes the knife industry such a pleasure to be involved with is artisans, bladesmiths and knifemakers in general sharing their knowledge, teaching people their craft and passing down the handcraft from generation to generation. 2

Some of the best at this are the members of the American Bladesmith Society, as well, of course, as those in the Knifemakers’ Guild and countless other knife clubs and organizations. The ABS claims to have had record attendance at its hammer-ins across the country in 2013, and has already announced its 2014 Hammer-In Schedule. Click here for a Complete Knifemaking Collection of books and digital downloads to get you started in your knifemaking endeavors. And without further ado:

ABS Hammer In Schedule for 2014

March 7, 8, and 9, 2014
Spring Great Smoky Mountain Hammer-In
Haywood Community College, Clyde, North Carolina
ABS Contact – Bill Wiggins (828) 226-2551 or Email [email protected]

April 26 and 27, 2014
Spring Piney Woods Hammer In
Texarkana College – Moran School of Bladesmithing, Washington, Arkansas
ABS Contact – BR Hughes (903) 838-0134 or Email [email protected]

June 2014
ABS Youth Hammer-In
Smoky Mountain Knife Works, Sevierville, Tennessee
ABS Contact – Houston Price (865) 397-0053 or Email [email protected]

July 11, 12, and 13, 2014
New England Hammer-In
New England School of Metalwork, Auburn, Maine
ABS Contact – Mace Vitale (203) 457-5591 or Email [email protected]

August 22, 23, and 24, 2014
Mid America Hammer-In
Miami County Fairgrounds, Troy, Ohio
ABS Contact – Butch Sheely (419) 832-5801 or Email [email protected]

September 13 and 14, 2014
Fall Piney Woods Hammer-In
Texarkana College – Moran School of Bladesmithing, Washington, Arkansas
ABS Contact – BR Hughes (903) 838-0134 or Email [email protected]

October 4 and 5, 2014
Heartland Hammer-In
Washburn Institute of Technology, Topeka, Kansas
ABS Contact – Steve Culver (785) 484-0146 or Email [email protected]

October 2014
California Hammer-In
College of the Sequoias, Tulare, California
ABS Contact – Mike Vagnino (559) 636-0501 or Email [email protected]

October 18 and 19, 2014
Smoky Mountain Fall Hammer-In
Haywood Community College, Clyde, North Carolina
ABS Contact – Bill Wiggins (828) 226-2551 or Email [email protected]

Video: How to Grind a Forged Blade

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American Bladesmith Society (ABS) master smith Jerry Fisk explains how to profile a forged blade on a grinder in this video.

Pay special attention to Fisk’s tip at the beginning of the video. Wear earplugs while running a grinder for best results. That way, you’ll be relaxed throughout the entire process.

“If you’re tense, you’re not going to get smooth operating,” Fisk says in the video.

Fisk also recommends wearing a face mask while grinding if a ventilation system is not present in the shop. Not doing so will turn your lungs into “canteens,” as Fisk says.

Learn More About Knife Grinding

How to Grind a Knife Blade
Learn how to grind a knife blade in this PDF download from BLADE.

For even more great information about grinding knife blades, don’t miss BLADE‘s Knife Grinding Secrets PDF download. It’s packed with helpful instruction in these knifemaking areas:

  • Profiling a Chisel-Ground Blade
  • Grinding the Bevel of the Kwaiken Model
  • The Finesse of Grinding
  • The Feared Flat Grind
  • Shaping the Tip
  • Two-hand pass
  • Tapering the Blade Tang

Video: How to Make Mosaic Damascus Steel with Ed Caffrey

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In this video from the American Bladesmith Society, master smith Ed Caffrey details how to make mosaic damascus. This technique yields stunning steel for beautiful blades.

How to Make Mosaic Damascus: The Billet

From the video:

First, I built a 4″x4″x6″ “can” and plugged one end with piece of 3/8″ place, then laid out a stack of 1080 & 15N20 diagonally. I filled the remaining space in with 1/4″ W1 rods, then took up all the air space with 1095 powder, to which I added 10% nickel powder.

Caffrey wound up cutting the billet in half after forging for a bit. This made the halves easier to work.

How to Make Mosaic Damascus: Two Becomes Four

From the video:

Next, I forged the two halves down to about 1 1/2″ square, anneal, and mill off the can, then cut each in half again.

That will give me four pieces to decide how to orient and 4-way. Depending on what I come out with, it go to an 8- or even 16-way.

I then performed a quick clean-up of the ends with a 220 belt and an etch so I could orient everything.

How to Make Mosaic Damascus: The Trick

The “trick” to getting what you want is being able to visualize in your mind how the pattern will look after welding and accordion cutting/folding. You might be surprised at just how different a pattern will look from where it is now.

How to Make Mosaic Damascus: Welding

Finally, I face mill off the mating faces of each piece. Then it’s just a matter of placing them together and forge welding. It can be wet welded, dry welded or whatever you’d like. Each method will have an effect on the finished product.

Watch the video for full instructions on how to make mosaic damascus.

Keep Learning with This Great Download from BLADE

How to make mosiac damascusThis video was only a taste of the richly rewarding craft of making mosiac damascus. Once you get going, you won’t want to stop creating these incredible designs.

For only $4.99, you can learn much more in this excellent download from BLADE on how to make mosiac damascus.

 

Innovative Knives

Congratulations to Michael Vagnino for winning the 2014 Wooden Sword award, given out to one custom knifemaker each year on page 7 of the KNIVES annual book. The yearly prize (no trophy, just recognition via top placement and imagery in the book) is awarded to a knifemaker for his or her work that stands out from the thousands of images that pour in annually for consideration. 2_Convertible

As noted in the book where his innovative knives are pictured:

“Michael Vagnino has busied himself most recently with “Convertible Lock-Back Push Daggers.” Yes, that’s correct, he’s fashioning handmade knives that convert from a lock-back fixed-blade position to a locked push dagger and back again. The models shown here sport 3.875-inch blades, one in CPM-154 stainless steel and the other Wootz steel, the former combined with an antique tortoise shell handle, and the latter in black-lip mother-of-pearl. The maker engraved the 416 stainless steel bolsters, and since the push daggers covert to fixed blades, Paul Long sheaths were necessary as fashionable carry options.convert tort1 convert tort2

 

 

 

 

 

For all he has brought to the knifemaking table the past few years, his innovation, talent, all-around good vibes, and for these particularly striking examples of his work, the Knives 2014 Wooden Sword Award goes to Michael Vagnino. Congratulations, Michael, and keep up the good work.”

Click here to reserve your copy of KNIVES 2014.

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