Knifemaking is the building of a knife, which includes the blade, handle and other accouterments. Blades are made by either removing metal from a steel blank via a grinder – known as stock removal – and the forging to shape of hot steel into a blade in the process known as bladesmithing. Other parts, including bolsters, guards, pommels, etc., are needed to complete the finished knife.
Robert Young reinvents a classic Loveless fixed blade in flipper form.
Robert Young reproduces BLADE Magazine Cutlery Hall-of-Fame® member Bob Loveless’s New York Special fixed blade in a flipper folder format, and it’s something that would probably please even Bob himself.
Young also makes a standard fixed-blade repro of the knife. He holds it and the folder—when the folder’s open, both knives are the same size—side by side at shows to see if customers can tell which one’s which, and nine times out of 10 they can’t. Around 1976-77 when he was 16 and a California resident, he learned a man making knives lived three doors down from a friend’s grandfather’s house. Robert visited the man and it turned out to be Loveless. He had no idea who Bob was until later and then visited him about a dozen times.
Robert Young, 64, has been making knives off and on since 1976 and has been full time for two years now. He moved from California to Arkansas in 1993. He’s made about a dozen of the New York Special flippers and also reproduces Loveless City Knife, Junior Bear and Big Bear fixed blades, the latter with a 1-inch-wide sub-hilt. At press time he was working on a folding version of the City Knife and a less expensive version of the New York Special folder. Loveless, of course, never made a custom folder. (Jocelyn Frasier knife image)
“He taught me and I improved a lot real quick,” Robert said. “I wished I’d stuck around there more than I did but I was kind of embarrassed once I found out who he was. I didn’t want to bug him a whole bunch, but he did teach me quite a bit.”
New York Special Flipper Specs Blade length: 3” Blade steel: RWL-34 stainless Rockwell hardness: 62 HRC Blade grind: Double hollow on a 3-inch wheel Blade pivot: Ceramic bearings Scales: Stag Liners: 416 stainless, integral Closed length: 4.25” Maker’s price for a similar knife: $1,500
Marine Corps hero feted with Nawrocki knife at The Battleship Ball.
An unforgettable setting for a memorable event celebrating an American hero—all complemented by a beautiful knife by Brian “Rocco” Nawrocki—completed a tribute to USMC Sergeant Scott Bunker during last year’s 250th anniversary of the United States Marine Corps.
Assigned to Lima Company in 2005 during the Iraq War, Sergeant Bunker took multiple machine-gun rounds at point-blank range in house-to-house fighting, resulting in the loss of an eye, half a lung, several ribs and soft-tissue damage to his left arm. He was the guest of honor at The Battleship Ball 2025 on November 1, held on the deck of the vintage World War II Battleship USS North Carolina in Wilmington, North Carolina.
Event organizer/USMC veteran Dean Smith (left) congratulates Sgt. Scott Bunker after delivery of the Nawrocki tribute knife (in display case on the dais) during The Battleship Ball.
The handsome fixed blade Rocco made for Sergeant Bunker includes steel from the North Carolina for the blade and guard. The wood handle is teak from the battlewagon’s deck, along with purple heart ribbon spacers.
Frame Handles Remain Just As Useful In Making A Knife Today As It Was Centuries Ago.
Frame handle construction for knives has been around for centuries. Historical examples of many Eastern styles like the kard, khyber and yataghan often feature ornamented frame handles. Nineteenth-century knives attributed to James Black and some of the early American bowies also had frame handle construction. Though it’s been around a long time, the frame handle remains a viable modern construction method for today’s custom knifemakers.
There are many ways to crack the nut/skin the cat on frame handle construction. This article will walk through the frame handle process and point out particular problems and potential solutions for those who wish to pursue building a frame handled knife.
Why You Should Build A Frame Handle
Frame handle construction is best defined as using a wrap-around “frame” to conceal the tang of a hidden tang knife. The first question many people ask regarding a frame handle construction is, “Why would you want to do it that way?”
My first thought goes back to the earlier days of the internet when forums were at their peak, and fine makers like ABS master smith Bruce Bump took the time to document “work in progress” (WIP) threads. Bruce had a fine frame handle WIP on the KnifeDogs.com forum in 2013, and the consensus at the time was that you build a frame handle for quite a few reasons, though the first one is “because you can!”
An exploded view shows an ABS journeyman smith Karl Andersen frame handle construction knife before assembly. (Karl Andersen image)
A frame handle is a much more complex build process than your standard full- or stick-tang knife. However, in addition to the show of skill by the maker, frame handle construction has a few distinct advantages that make the complexity worth the effort:
1. A frame handle allows for the look of a full tang, but with the guard-fitting techniques of a stick tang. For a forged stick-tang-knife design that needs a guard, a frame handle allows the use of full-tang-style handle construction;
2. A frame handle is a good way to use scales or slabs on a stick-tang knife. If you have a good set of stag or mammoth slabs, or if you have stabilized wood slabs that might be too fragile for through-tang construction, the frame handle allows you to use the materials on a stick-tang knife; and;
3. The use of a frame handle gives the maker another area to embellish the knife. Some frames are great for engraving, while others may highlight a damascus pattern. Either way, the frame makes the embellishment stand out in ways that are harder to accomplish on a full-tang knife.
How To Build A Frame Handle
At a basic level, the frame of a frame handle is a piece of material, usually metal, that wraps around a stick tang and mimics the look of a full-tang knife. This presents some challenges that have resulted in a few different creative solutions.
•Challenge 1: The tang must fit inside the frame. Some makers insist on precision so there are no gaps and the fit is tight. Others concede that the handle will be held together with mechanical fasteners and sealed with epoxy, so a precise fit between the frame and the tang is not necessary.
•Challenge 2: All parts of the handle must be securely fastened together. I sat through a class with ABS master smith Mike Williams in which he admonished the students, “Don’t trust in the magic of chemistry” by putting your faith only in the strength of glue. Likewise, veteran bladesmith Jerry Fisk challenges makers to think ahead to what their knives might be like in 100 or 1,000 years, and recommends a mechanical connection that won’t fail over time.
One way to address this challenge is to use pins. If you pin the scales to the frame, pin the completed handle assembly to the tang and follow up with glue, there’s no opportunity for failure. Some choose to make all the pins visible as an artistic element, while others take advantage of hidden pins for all but the one through the tang. Another way is to use a threaded fastener.
Bladesmith Salem Straub recently illustrated the technique on a frame handle WIP on his Instagram feed. Salem used a threaded fastener in an internal slot in the frame to mechanically lock all the parts together tightly. The handle material is relieved on the inside to accommodate the fastener.
Another way to use a threaded connection is to thread the end of the tang and use a fastener on the handle butt. An advantage of this approach is that the fastener itself can become part of the embellishment.
•Challenge 3 is the complex fit-up between all of the knife’s elements. Frame handle construction naturally doesn’t excuse a poor guard fit, but it also provides other places for gaps and misalignment. Once again, there are several potential solutions to alignment problems.
One is the use of alignment pins to make sure everything is secure. Pins on the end of the frame go through any spacers and into holes in the back of the guard so that each part indexes the same during assembly. Some makers, including Bruce Bump in the aforementioned epic WIP, advocate for leaving metal tabs on the end of the frame and fitting the tabs into similar holes on the back of the guard
. In both cases, there’s a mechanical connection that prevents the guard, spacers and frame from rotating out of alignment around the center axis of the handle. Either way, when you build a frame handle, the construction will require you to assemble and disassemble the knife repeatedly, so you’ll need some mechanical way to keep things lined up.
Another fit-up challenge is the overall requirement for clean-fitting joints with no gaps. It sounds simpler than it is, but two surfaces that are dead flat will join together without a gap. The challenge of a multi-piece frame handle with a guard and a few spacers is that you are creating a multitude of surface joints, and every single surface must be dead flat.
At a minimum, you’ll have a joint between the guard and frame, and also between the frame sides and the handle material. Any bump or wiggle on any surface and you’ll have a gap in the final product. Flatness comes in degrees. You can get a fairly flat surface on a platen, flatter on a disk, and still flatter on a surface plate or surface grinder. You have to make the joints as flat as you can with the tools you have available if you want a gap-free fit.
I tend to prefer the look of a tapered tang on a full-tang knife, so I’ve started tapering the frame of my frame handles as well. Others stick with a full thickness frame, where the thickness closely matches that of the blade at the ricasso. Some add spacers between the tang and handle material, while others choose to go with the frame and handle slabs only.
ABS master smith Mike Quesenberry used frame-handle construction on his dog-bone bowie. (Eric Eggly/PointSeven image)
Another fit challenge is presented by the frame itself. In order to adequately finish the visible surface of the frame, whether by simple polishing, bluing or etching, or by engraving, the frame must be 100 percent at final-grit finish prior to final glue up.
Many makers learned to make a full-tang knife by finishing the front edge of the scales, gluing the knife together, shaping the scales down to the exposed tang, and then polishing the handle and the tang at the same time. That method will not work for a frame handle that needs to be blued or etched. Personally, I tend to use dummy pins to fit the entire handle assembly together, then grind the scales down to the frame. In his recent Instagram example, Salem Straub used small screws to hold the handle material to the frame.
With regard to the relationship between the handle material and the frame itself, some choose to leave the material slightly proud of the frame for a “museum” or “heirloom” fit. Others prefer the material to fit flush to the tang. Less commonly, some makers round the frame and leave it slightly proud of the material. Whichever you choose, it is important that the fit be maintained consistently all the way around the frame, from the joint at the guard on the top all the way down to the joint at the guard on the bottom.
Once the profile is set, I polish the handle and the frame together down to final grit, and then apply any surface finish to the frame itself. Once all parts are 100 percent complete, they can be glued together as a final step.
When To Make A Frame Handle
So when should you try making a frame handle? In my mind, if you can make clean full- and stick-tang knives, you could be up to the challenge. If you have slabs of exceptional handle material that deserve more than a simple full-tang knife, a frame handle is a way to step up and put the materials on full display. If you have a knife in mind where the frame and guard need to be blued, damascus or engraved, a frame handle is the way to go.
A frame handle knife has its advantages, but the complexity of the construction presents plenty of challenges. As a skilled maker, you may choose to rise to the challenge of a frame handle just to show that you can.
Knifemakers Continue To Evolve Their Use Of Social Media Platforms To Promote Their Work And Expand Their Customer Base.
It’s been around a while now—long enough for an update on its relevance and impact on the knife industry. Meanwhile, social media in some ways remains a new frontier for both knifemakers and the market.
It isn’t unusual for those interested in buying an existing knife or commissioning one from a pro to use social media such as Instagram, Facebook, and other windows into the lives and work of custom makers. The media provide outreach and information on an unprecedented scale, and custom makers who take advantage of the opportunity to put themselves in front of the buying public take different approaches.
Some use video, others still photos. Some use music, others narration of what the viewer is seeing. Some allow the hum and whir of machines or the ring of the hammer to set the tone and convey the message. The answers to the questions of where and how to apply social media in their work lives vary among makers, but the involvement of social media in their marketing and sales efforts has become a regular part of their routine.
“Instagram broadens the customer base, and if you aren’t using it you are missing out on that client base,” related knifemaker/5th Special Forces veteran/BLADE® field editor Kim Breed (@kimbreed1911 on Instagram). “I was dead set against it, but my son Keith got me going and said that it was something I needed to do. You can target your audience with a hashtag, and then when someone searches for something in particular it will come up.”
Kim likes to use music as a backdrop for his videos and especially enjoys the rock band AC/DC (the band’s song “Thunderstruck” is among Kim’s favorites). Of course, there are other musical selections, and he ties the tune into what is happening on his Instagram and Reels posts.
“When I’m doing hand hammering or power hammering, I love AC/DC,” he smiled, “and sometimes I’ll use dramatic songs when I’m etching, or whatever. Instagram is easy. I can do it on my phone and post it in five minutes, and I’m sure you can do the same thing with Facebook.”
Since the social media surge, Kim has found that how-to video posts are more popular than pictures of knives alone. He also advocates frequent posting of relevant work in progress.
“I try to post something at least once a day,” he remarked, “and it may be something like etching damascus steel. I get good hits and feedback on that and anytime I post videos working with a milling machine or grinder so people can actually see me building a knife.”
Making Social Media Work For You
Isaiah Schroeder, whose forged gyuto was featured on page 82 of the October BLADE®, uses both Instagram and Facebook and publishes an email newsletter around once a month with his latest knives and prices. That way, everyone signed up for the newsletter gets it at the same time and has an equal chance to get one of his new knives. (SharpByCoop image)
Isaiah Schroeder uses both Instagram and Facebook with the handle @schroederknifeworks and has found a much wider audience than might otherwise have become familiar with his work. He is regularly in front of his followers with updates and information.
“I started doing my email newsletter [www.schroederknifeworks.com/newsletter] several years ago,” he commented, “mostly so that I don’t have to be completely dependent on Instagram’s algorithm to show my customers when my new work is available. With this newsletter, everybody who is signed up for it gets it at the same time and has an equal chance to get one of the knives. I do the whole thing myself using a service called Mailchimp, which just makes it easier to keep the list and format the content. My goal is to have one batch of knives per month and one newsletter per month.”
Schroeder uses Instagram primarily but cross-posts to Facebook when preparing social media input. He sees Instagram as a way to reach more people, and a gallery of his work conveys the quality of his knives and materials he uses. Recently, he has seen short videos take hold and is using these to reveal his shop work. The result has been dramatic.
“Instagram has been great for my business,” he smiled. “I’ve sold knives around the world because of it. I focus on cooking knives, and there is a large foodie presence on Instagram so that meshes well with my content.”
Isaiah also appreciates the free flow of information afforded by social media, everything from the knifemaking process to presentation to pricing. The volume of information at the fingertips of the viewer is incredible, and knowledge is buying power.
“I’m not too shy about posting my prices for the public to see,” he reasoned. “I’ve always wondered why some makers won’t post prices. It’s something people always ask about, so they clearly want to know. I’d rather make it known. Then people can have time to decide whether they think it’s worth it for them or not. I guess it might be different if I were selling through a retailer or making custom orders.”
Knifemakers Grow Their Brand
For his custom knives, Mike Vagnino indicated posting work in progress seems to get the best response and exposure regardless of whether they are still shots or videos. (Vagnino image)
Just getting a custom knife enterprise off the ground from a marketing perspective can be a huge challenge, and when custom knifemaker Mike Vagnino and business partner Patrick Ma kicked off Terrain 365, they immediately began looking for ways to raise their new company’s profile.
“Our primary source for promoting the business is social media, which has worked very well for us,” Mike explained. “Our goal, of course, is to sell knives by making people aware of our brand and drawing them to our website. Patrick handles our social media for Terrain 365, and the key seems to be posting often and consistently.”
While Mike emphasizes he is no social media expert, he acknowledges social media’s inclusion in a sales-and-marketing strategy will pay dividends.
“I use Instagram and Facebook primarily to promote my custom knives and any new projects I’m working on, not necessarily to generate immediate sales, but to keep my name out there. For my custom knives, posting work in process seems to get the best response and exposure regardless of whether they are still shots or videos. I choose not to speak during the video because I think what I’m showing is explanation enough—not because I think it’s more intriguing—although that may be the effect. Actually, I think telling a story might help if it’s interesting enough, but keeping the video short to match the people’s attention span nowadays is what I keep in mind.”
In promoting Terrain 365, Mike and Patrick have found that outdoor photos of the knives in action work best. Since their company is geared toward everyday carry knives and those that are ideal for use in the outdoor environment, their knives are constructed in rust-proof, non-magnetic materials. Take a look at Mike on Instagram @michaelvagnino.
Making First Impressions
David Lisch says Instagram may be the place many knife consumers see a maker’s work for the first time, so everything the maker posts should be first rate.
ABS master smith David Lisch issues both an endorsement and a warning when it comes to his use of social media.
“I have found that social media is both a blessing and a curse,” he observed. “It has been a struggle for me to find a balance. If you let it, social media can eat up so much of your time, time you could spend creating, making, and being in life. It is important to find the balance.”
Indeed, every opportunity carries a requirement for thorough evaluation and an awareness of the unintended consequences.
“I have focused my social media on Instagram primarily,” David added. “It is where I share my knowledge and sell my knives and meet my students. I have taken time to figure out what works for me and how to present myself. It might not seem like it at times, but I take Instagram very seriously.”
For those makers beginning to consider social media as an enhancement to their overall livelihood, Lisch provides a voice of experience and makes a few sound recommendations.
“My advice for knifemakers new to Instagram is to treat your feed like a portfolio page. This is the place people will see your work, maybe for the first time. It is your first chance to make an impression on a potential collector. Go in and clean up your feed on occasion and remove any stupid stuff.
“Keep it engaging,” Lisch continued. “Show work in progress as well as finished work. Use your storyline to keep folks up to date with what you are working on, or what is happening on a lighter side. Because your storyline is only up for 24 hours, it is self-cleaning. It is a great opportunity to have fun and connect with the folks interested in your life. Be yourself; do not try too hard to create content that is not you. Use hashtags and try different ones. Post to Reels, and if they are good they may go viral. As your audience grows, remember you are also a role model. If you are working, wear your safety gear. Be real.”
David can be found on https://www.instagram.com/davidlisch/. Click “Highlights” on his Instagram home page for his free video classes.
The social media phenomenon is sure to stay with makers into the future, and participating in the most effective ways will produce the desired benefits for them and their customers. True enough, getting involved may be a bit intimidating, but taking the plunge is becoming more of a necessity every day.
Ben Seward’s breacher SWAT Axe salutes officer’s 21 years of police service
When ABS journeyman smith Ben Seward went to make his first axe, he didn’t settle for something easy—he went the whole hog on a special breaching model as a retirement gift for a 21-year law enforcement veteran.
Sgt. Magnus Gervol retired from the Whatcom County, Washington Sheriffs Office after a career that included 15 years on the SWAT team and 14 years as a sniper.
Members of the Sheriffs Office contacted Ben, who forged the axe from the barrel of a Remington 700 SPS tactical sniper rifle. The idea was to make a tactical axe with a beard and a tomahawk spike. The handle is Ozark white oak. Ben’s dad, David, who specializes in sheaths, made the leather sheath.
Ben forge welded the rifle barrel into a bar and layered it up with other carbon steels. He forged the two flats of the head roughly into a triangle and pieced in the bit for the cutting edge. All of the head, including the edge and spike, is forged of the same damascus.
SWAT Axe Specs Maker: Ben Seward Head Size: 7.75” Bit Size: 3.5” Head/Bit Material: Damascus forged from the barrel of a sniper rifle and 1080 carbon and 15N20 nickel-alloy steels; includes a rough-forged finish Handle: Ozark white oak Handel Length : 14” Maker’s Price For A Similar Breaching Axe (excluding the steel from the sniper rifle): $1,500
Kevin Casey feathers his cap with an outstanding array of custom throwback blades.
Kevin Casey may have hit on a great idea for knives with both a custom touch and an antique look and feel.
Taking some old yet inexpensive late 19th/early 20th-century dinner knives with mother-of-pearl handles and silver ferrules, he replaced the original blades with those forged of assorted patterns of his feather damascus. The result, the Little Feathers, went fast at the Solvang Show, with two selling individually and five going to one shrewd buyer.
Kevin Casey
Kevin said similar versions of the original antique knives are available on eBay, Etsy, at jewelry stores, flea markets and the like. He cleaned the insides of the ferrules with acetone before epoxying his damascus blades into them. He cleaned the ferrules with Flitz and a toothbrush, polished the handles and the knives basically were ready to go. He plans to do more like them in the future.
Little Feathers Specs Maker: Kevin Casey Model type: Dinner knives Blade lengths: 2.5 to 4.25” Blade material: Assorted patterns of feather damascus in 1080 carbon and 15N20 nickel-alloy steels w/a thin layer of pure nickel; depending on the pattern, the layer count ranges anywhere from 50 to 500 Handle material: Mother-of-pearl Ferrules: Silver Overall lengths: 6.5 to 8” Maker’s list price range for similar knives: $600 to $900 each
Davidson’s integral salutes a unit that lost over 800 men on D-Day.
Made to support The 29th Division Museum in Verona, Virginia, Edmund Davidson’s integral subhilt fighter celebrates an American combat unit that’s served valiantly for almost 284 years.
The Augusta County Regiment formed on Nov. 3, 1741, in Staunton, Virginia, and fought in most every American war, including the American Revolution and the battle of Manassas in the Civil War. It became part of the U.S. Army’s 29th Division in World War I and adopted the theme of “Ever Forward.”
As the 116th Regiment it was in the first wave on Omaha Beach on D-Day, where it lost over 800 officers and men and was later cited by the War Department for extraordinary heroism and outstanding performance of duty. The regiment also saw action in the Iraq and Afghanistan Wars. Today, the 116th remains active as a National Guard Unit.
Scrimshander Linda Karst Stone (left) and sheath maker Paul Long (right) hold the completed project. (knife image by Whetstone Studio)
Linda Karst Stone scrimmed the Omaha Beach battle scene on one side of the handle and unit members from the American Revolution, Civil War and today’s 116th on the flip side. The copious scroll engraving on the butt and guard is by Jere Davidson. Paul Long made the shark-skin sheath.
